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facility design review area discussed in the study, as well as
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the efforts that have been made by federal agencies to address the
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conditions covered in the study.
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Results in Brief
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According to the FFC study, opportunities exist to significantly
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reduce total project cost (TPC) by conducting an effective design
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review process. The study found that effective design review
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practices result in less rework on the part of the construction
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contractor, fewer change orders to correct design errors and
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omissions, and lowering the cost of belatedly adding project
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upgrade features that should have been addressed in the original
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design. FFC reported that, historically, 30 to 50 percent of all
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construction change orders result from errors in the design
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documents directly related to improper interfaces between design
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disciplines (civil, structural, architectural, electrical, and
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mechanical).
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The FFC study notes that attention should be focused on review
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of designs during the conceptual planning and design phases, where
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the ability to influence ultimate functionality and cost of the
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project is the greatest. The study states that the potential
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savings resulting from conducting effective design reviews range
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from a minimum of 3 percent to as much as 20 percent of TPC, and
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even higher when indirect savings are taken into account. The FFC
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study concludes that, in the end, effective review of designs
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maximizes the probability that a mission or operational requirement
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will be successfully supported by a facility that was conceived,
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designed, constructed, and placed into operation efficiently and
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effectively.
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The study identifies 18 best practices that federal agencies and
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other facility owners can use to manage and/or oversee design
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reviews throughout the facility acquisition process. It organized
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the best practices into five categories related to (1) the role of
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the owner, (2) teamwork and collaboration, (3) advance planning,
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(4) process, and (5) benchmarking.
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Background
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FFC (formerly the Federal Construction Council) is a continuing
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activity of the Board on Infrastructure and the Constructed
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Environment of the National Research Council (NRC). It is a
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cooperative association of 20 federal agencies with interests and
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responsibilities related to all aspects of facility design,
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acquisition, management, maintenance, and evaluation. FFC is
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convened under the aegis of NRC, the operating arm of the National
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Academies. Its mission is to identify and advance technologies,
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processes, and management practices that improve the performance of
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federal facilities over their entire life cycle, from planning to
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disposal. The federal agencies that sponsored the facility design
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review study, which was produced as an element of the FFC's 1999
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Technical Activities Program, included the
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Department of the Air Force, Office of the Civil
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Engineer;
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Department of the Air Force, Air National Guard
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(ANG);
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Department of the Army, Assistant Chief of Staff for
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Installation Management;
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Department of Energy (DOE);
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Department of the Navy, Naval Facilities Engineering
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Command (NAVFAC);
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Department of State (DOS), Office of Foreign Buildings
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Operations;
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Department of Veterans Affairs (VA), Office of Facilities
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Management;
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Food and Drug Administration;
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General Services Administration (GSA), Public Buildings
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Service;
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Indian Health Service (IHS);
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International Broadcasting Bureau;
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National Aeronautics and Space Administration (NASA),
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Facilities Engineering Division;
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National Institutes of Health (NIH);
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National Institute of Standards and Technology (NIST),
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Building and Fire Research Laboratory;
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National Science Foundation;
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Smithsonian Institution, Office of Facilities Services;
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and
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U.S. Postal Service (USPS).
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FFC's study discusses the results of a questionnaire survey of
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nine federal agencies that acquire, maintain, and operate a
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significant inventory of buildings and other constructed facilities
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in supporting their mission.2 Questionnaires were answered by
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agency headquarters senior facilities engineering program directors
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and fieldactivitylevel project managers. In addition, FFC used the
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results from research done by The Business Roundtable (TBR),
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NRC,
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U. S. Army Corps of Engineers (USACE), Construction Industry
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Institute (CII),3 and other FFC efforts, as well as others, to
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augment the study. A literature search was used to identify
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facility acquisition practices and industry trends, as well as best
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practices and technologies being used to provide adequate
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management and oversight of design reviews. Supplemental
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information was obtained through interviews with various public
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agencies, private sector facility owners, trade and professional
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organizations, and A/E firms in order to characterize the current
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state of the art from a broader perspective.
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The federal government, the nation's largest building owner,
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acquires buildings and other structures to support specific
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functions and missions and the general conduct of its business. It
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spends more than $20 billion a year for facility design,
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construction, and related services. Owners, the government
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included, traditionally have maintained some level of internal
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facility planning and design oversight capability to ensure that
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new facilities acceptably balance the factors of cost, schedule,
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quality, and performance.
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Over the last decade, as a result of efforts to reduce the size
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of government, agencies have downsized their design and engineering
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staffs and relied more on outside consultants for technical
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expertise. Although agencies have generally retained their design
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oversight responsibilities, fewer staff resources are now devoted
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to reviewing facility designs. The changes in the facilities
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acquisition environment led FFC to conclude that a review of
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issues, practices, and methods related to the design phase of the
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acquisition process would be beneficial.
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The report was authored by Ralph S. Spillinger in conjunction
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with the FFC Standing Committee on Organizational Performance and
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Metrics. Mr. Spillinger is a retired federal official with 30 years
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experience in planning, design, and construction of federal
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facilities with the Navy and NASA.
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CII's membership includes several federal agenciesGSA, USACE,
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NAVFAC, NASA, DOS, NIST, and the Tennessee Valley Authority.
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FFC Findings
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The core issues of the FFC study concern the value added by
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design review processes and the appropriate role of facilities
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owners, particularly federal agencies, in such processes. In
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developing a detailed scope of work for its study, FFC found that
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no two of the sponsoring agencies defined the design review process
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and its elements in exactly the same way. Nor was a common start or
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end point identified for design review. In view of the lack of
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commonly accepted definitions of the elements, duration, and
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substance of the design review process, FFC decided to focus on
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practices for reviewing facility design over the entire facility
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acquisition process. The study viewed design review as a
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multiphased process not limited to the reviewing of designs during
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the design phase of the acquisition. The objective of the study was
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to identify a range of best practices and technologies that could
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be used by federal agencies and other owners to provide adequate
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management and oversight of design reviews throughout the facility
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acquisition process.
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Briefly, the FFC study presents five key findings on design
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review processes.
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Effective design review processes add value by saving
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time and money over the entire facilities acquisition
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process.
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Effective design review processes result in the preparation of
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more comprehensive and accurate design and construction documents
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that, in turn, result in lower project construction costs. Areas of
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savings include less rework on the part of the construction
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contractor, fewer change orders to the owner for correction of
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design errors or omissions, and a lowering of the cost of belatedly
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adding project upgrade features that should have been addressed in
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the original design. Indirect cost savings can be realized by
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avoiding costs associated with loss of productivity during
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constructiondelayed facility startup, and with litigation. In
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short, effective review of designs maximizes the probability that a
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business requirement will be successfully supported by a facility
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that was conceived, designed, constructed, and placed into
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operation efficiently and effectively.
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The team responsible for design oversight should include
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representatives of all project stakeholders: owner, user, A/E,
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construction contractor, operation and maintenance staff, and major
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equipment vendors.
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The team should participate in and contribute to designrelated
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activities associated with each phase of the facility acquisition
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process, from conceptual planning through startup.
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The use of metrics by federal agencies to measure the
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value added by design review processes is not well
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established.
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Although research has been done by the Construction Industry
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Institute and other organizations to identify metrics that may be
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used to measure both the efficiency and the effectiveness of each
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phase of the facility acquisition process, the extent to which
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individual federal agencies measure design review processes and
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analyze results is highly variable.
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To provide effective oversight of design review
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processes, the owner's interests are best served when the inhouse
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staff can fulfill the functions of a "smart buyer.
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A smart buyer is one who retains an inhouse staff who
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understands the organization's mission, its requirements, and its
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customer needs, and who can translate those needs and requirements
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into corporate direction. A smart buyer also retains the requisite
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capabilities and technical knowledge to lead and conduct teaming
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activities, accurately define the technical services needed,
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recognize value during the acquisition of such technical services,
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and evaluate the quality of services ultimately provided. As long
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as the owner retains the inhouse capabilities to operate as a smart
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buyer of facilities, there does not appear to be any greater risk
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from contracting out a broad range of design reviewrelated
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functions, so long as such functions are widely available from a
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competitive commercial marketplace. If the owner does not have the
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capacity to operate as a smart buyer, the owner risks project
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schedule and cost overruns and facilities that do not meet
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performance objectives.
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The ongoing revolution in information technology and
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communications offers opportunities to improve design review
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processes.
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Examples include audio and video teleconferencing, immediate and
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widespread data distribution via the Internet, computeraided design
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and drafting, and a wide range of project management software.
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Emerging technologies, such as the use of holographic projection
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techniques to create threeand fourdimensional models of project
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designs, guarantee a continuing stream of future enhancements.
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The FFC study identifies 18 best practices for the review of
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designs, which it summarized as follows:
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Role of the Owner
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Be a smart buyer.
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Develop a scope of work that clearly and accurately
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defines the owner's expectations regarding cost, schedule,
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performance, and quality.
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Avoid the temptation to micromanage the design review
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process.
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Teamwork and Collaboration
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Use teambuilding and partnering techniques.
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Ensure that all interested parties participate in design
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review processes.
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Use the same A/E throughout the process.
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Use senior, experienced staff to evaluate the evolving
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design and guide the review process.
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Commit for the duration of the activity.
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Participate in a design awards program.
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Advance Planning
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Focus attention at the front end during the conceptual
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planning and design phases, where the ability to influence the
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ultimate cost of the project is the greatest.
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Do not start the final stage of design until the
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preliminary engineering is complete.
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Process
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Tailor the review approach to project
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specifics.
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Keep up the pace of the process to maintain
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momentum.
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Pay special attention to civil, structural,
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architectural, electrical, and mechanical interfaces.
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Exploit technology.
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Conduct a postoccupancy evaluation to develop a
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lessonslearned document.
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Benchmarking
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Measure results achieved by the design
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process.
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Document both unusually good and bad
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performance.
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FFC's study identifies four areas where it was felt that
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additional cooperation, research, and discussion could lead to
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either fundamentally new approaches or significant improvements to
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current practices. These areas are
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establishment of a seniorlevel advisory group on federal
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facilities issues;
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identification of a set of metrics that could be used to
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measure performance across all phases of the facility acquisition
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process;
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evaluation of current practices of federal agencies with
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regard to the standards, guidelines, and policies supplied to A/Es
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in support of facility acquisition activities; and
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study of the potential benefits of establishing a peer
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review process for agency design review practices.
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The study also identifies a number of federal agency initiatives
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related to the design review process. These initiatives are
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included in the enclosure to this letter, which provides a more
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detailed presentation of pertinent information extracted from the
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FFC study relating to the changing facilities acquisition
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environment confronting federal agencies today, facility
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acquisition practices and trends, and best practices.
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Government/Industry Forum
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On May 24, 2000, FFC sponsored a government/industry forum on
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best practices for reviewing facility designs. Approximately 120
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individuals from 30 federal agencies registered to attend the
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forum. The major participants were GSA, all branches of the
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Department of Defense, DOS, DOE, NASA, and the Smithsonian
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Institution.
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The forum highlighted identified best practices and tools that
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can be used by federal agencies and other facility owners to manage
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and/or oversee design reviews throughout the facility
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acquisition process. The findings and 18 best practices
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highlighted in the FFCsponsored study were presented to the forum
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participants by FFC. Government and industry practitioners
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discussed best practices, tools, and processes they have used or
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seen used to review facility designs, and suggested how federal
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agencies could use such tools and processes to foster quality
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design.
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In addition, presentations were made on three systems that have
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been developed to support different aspects of the design review
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process. These design review tools were the Army's DrChecks
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software program for documenting, collecting, distributing, and
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archiving design review comments; the Construction Industry
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Institute's (CII) Project Definition Rating Index for preproject
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planning; and the REDICHECK Interdisciplinary Coordination system
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for design reviews-the first system designed specifically to
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correct the interdisciplinary coordination discrepancies that
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account for about half of the construction change orders involving
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errors and omissions.
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FFC Comments
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On May 24, 2000, we asked both the FFC Staff Director and the
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primary author of the FFC study to review and comment on a draft of
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this letter and enclosure I. Both concurred with our presentation
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of the information. In her letter dated June 7, 2000, the FFC
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Director said that the letter fairly and objectively presented the
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findings of the FFC study, and the primary author in his letter
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dated June 5, 2000, said that the abridgement of the study both
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accurately reflected the report and maintained its spirit and
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intent. Both provided minor technical changes and updated
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information, which we incorporated into the letter and enclosure I
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where appropriate. The FFC Director's letter is reproduced in
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enclosure II, and the letter of the primary author of the FFC study
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is reproduced in enclosure III.
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We are sending copies of this letter to Senator George V.
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Voinovich, Chairman, and Senator Max S. Baucus, Ranking Minority
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Member, Subcommittee on Transportation and Infrastructure, Senate
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Committee on Environment and Public Works; Representative Bob
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Franks, Chairman, and Representative Robert Wise, Jr., Ranking
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Democratic Member, Subcommittee on Economic Development, Public
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Buildings, Hazardous Materials and Pipeline Transportation,
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Committee on Transportation and Infrastructure; and to others upon
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request.
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If you have any questions about this letter, please call me or
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Ron King at (202) 5128387.
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Bernard L. Ungar
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Director, Government Business Operations Issues
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Enclosure I
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Abridgment of the Federal Facilities Council Study on Facility
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Design Reviews
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WecondensedtheFFCstudyAddingValuetotheFacilityAcquisition
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Process: BestPracticesforReviewingFacilityDesigns,FederalFacilities
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CouncilTechnicalReport#139(Washington,D.C.:NationalAcademy
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Press,n.d.),authoredbyRalphS.SpillingerinconjunctionwiththeFFC
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StandingCommitteeonOrganizationalPerformanceandMetrics,tofocus
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onissuesthataddresstheconcernsoftherequesters.Wemademinor
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revisionstothewordinginsomeinstancesforclarityandcontextual
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purposes.Wealsoomittedpartsofthestudy,includingsomefootnotes
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andbibliographicreferences,toshortenthepresentation.Wehave
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neverthelessretainedtheessentialelementsandrelativecompletenessof
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theoriginalFFCstudy.
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Background
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The federal government, like private corporations and other
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organizations, acquires facilities to support specific functions
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and missions and the general conduct of its business. Confronted
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with a requirement to acquire a building or other constructed
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facility, owner organizations, both public and private,
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traditionally participate in a multiphased process involving
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conceptual planning, design, procurement, construction, and
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startup. Throughout this process, owners usually maintain some
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level of design oversight to ensure that the acquired facility is
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an acceptable balance of cost, schedule, quality, and
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performance.
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Until the 1990s, federal agencies often maintained an inhouse
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facilities engineering organization, comprised in part of
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architects and engineers, responsible for both the technical
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aspects and the oversight of the planning and design phases of the
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acquisition process. As a result of executive and legislative
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initiatives to reduce the size of the government, federal agencies
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have downsized their design and engineering staff. Agencies are
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increasingly using outside consultants to provide technical
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expertise for the planning and design phases of both new projects
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and major renovations of existing facilities. Although oversight
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responsibility for the facility planning and design phases
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generally remains within the agencies, fewer staff resources are
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being devoted to the effort than in the past.
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Concurrent with downsizing, procurement regulations have been
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modified to allow agencies greater flexibility and choice in
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selecting contracting methods for acquiring facilities. As recently
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as 5 years ago, the designbidbuild method of facility acquisition
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was used almost exclusively. Today, agencies increasingly rely on
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designbuild, construction management, and program management
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contracting methods. Further, advances in computeraided design and
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other technologies are occurring
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Defining Design Review
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simultaneously with process changes in federal agencies,
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increasing the importance of technology support in the design
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process.
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Prior to developing a detailed scope of work for the study, the
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sponsor agencies shared information on their own design review
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processes and the design review processes of some private sector
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organizations with which they were familiar. Analysis of this
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information revealed that no two of these organizations defined the
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design review process and its various elements in exactly the same
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manner. Nor was a common start or end point identified for design
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review as an element of the facility acquisition process.
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For some organizations, design review was limited to reviewing a
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consultantprepared schematic design to ensure that it met the owner
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organization's functional requirements for floor area, functional
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adjacencies and connections, and budget. For other organizations,
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design review primarily involved reviewing a more detailed facility
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design prepared by an inhouse design team or a private A/E firm
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under contract.
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The level of the review and the elements reviewed-for example,
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architectural reviews, mechanical and electrical interface reviews,
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or constructability1 reviews-also varied. Some processes were
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formal, incorporating design reviews at specific design milestones
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(such as at 15, 30, and 60 percent of design completion). Others
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were less formal, relying on periodic meetings between the owner
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and the design team to review the progress being made toward
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preparation of final construction contract plans and
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specifications.
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The core issues of the FFC study concerned the valueadded of
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design
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Study Purpose and
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review processes and the appropriate level of oversight for
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owners of
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Objective facilities, particularly federal agencies, in such
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processes. FFC's objective was to identify a range of best
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practices and technologies that can be used by federal agencies and
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other owners to provide adequate management and oversight of design
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reviews throughout the facility acquisition process. Specifically,
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it sought to provide answers to the following questions:
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What is the valueadded of design review
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processes?
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How do (and how can) federal agencies measure the
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valueadded?
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In constructability reviews, experienced construction managers
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look for such items as inappropriate materials, physical barriers,
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and complex interfaces that will unnecessarily complicate the
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construction phase.
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Page 9 GAO/GGD00172R Study on Facility Design Reviews
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What is the role of inhouse staff, and what value do they
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add to design review processes?
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What functions are being (and should be) contracted to
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outside consultants?
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What skills and resources do federal agencies need to
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provide effective oversight of design review processes?
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What risks and liabilities do federal agencies face in
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outsourcing most or all of their design review
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functions?
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How can new and emerging technologies be integrated into
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design review processes?
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The process of acquiring a
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facility usually includes five phases that can be generalized as
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conceptual planning, design, procurement, construction, Practices
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and Industry and startup. The contracting method used will
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determine whether the five phases occur in sequence or if some
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phases occur concurrently. The
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contracting method can also affect who is involved at each phase
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(A/E,
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construction contractor, etc.). For example, using the
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designbidbuild
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contract method, the five phases generally occur in sequence
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with the A/E
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involved in the design phase and a construction contractor in
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the
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construction phase. A designbuild acquisition, in contrast, will
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use the
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same contractor for the design and construction phases, thus
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allowing
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some phases and activities to occur concurrently. Regardless of
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the
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contracting method used, the acquisition of a facility will
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necessarily
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involve activities and decisions related to all five phases.
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During the conceptual planning phase various feasibility studies
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are done to define the scope or statement of work based on the
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owner's expectations for facility performance, quality, cost, and
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schedule. Several alternative design solutions can be considered
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during this phase, leading up to the selection of a single
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preferred approach. The preferred approach may be a schematic that
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includes functional requirements, such as square footage estimates
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for various functions and adjacencies or connections to functions
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that are desirable or required.
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The design phase usually starts once the statement of work and
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preferred design approach have been developed. From the schematic,
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the design matures into final construction documents comprising the
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plans and specifications from which equipment procurement and
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construction bids can be solicited. Estimated facility cost and
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schedule issues receive increasingly intense review during the
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design phase so that the owner has a high level of confidence prior
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to bid that the performance, quality, cost, and schedule objectives
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defined during the conceptual planning phase can be met.
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Complex facility projects usually include a procurement phase in
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order to expedite the purchase, manufacture, and delivery of
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longleadtime equipment, such as unique process machinery, large
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electrical and mechanical equipment, and sophisticated
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architectural components. Such equipment procurement may proceed in
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parallel with construction phase activities, so that the owner
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ultimately is able to furnish longleadtime equipment to the
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construction contractor in a timely manner, thus avoiding
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construction delays attributable to late equipment delivery.
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Early in the construction phase a formal construction management
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plan is developed describing the intended sequence and method of
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construction activity as well as the relationships,
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responsibilities, and authorities of all involved parties (owner,
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user, A/E, construction contractor, specialty contractors, and
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relevant consultants). The biggest challenge during the
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construction phase is managing changes resulting from such sources
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as scope of work changes by the owner, errors and omissions in the
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construction documents, and unknown or changed site conditions. The
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construction phase is considered complete when the owner accepts
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occupancy of the facility, although final completion of
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construction may continue for months (or even years) until all
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discrepancies have been identified, resolved, and mutually agreed
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upon.
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The startup phase, sometimes called commissioning, begins with
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occupancy of the facility by its user. Building components are
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tested individually and then together with other components in
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order to measure and compare their performance against the original
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design criteria. Facility operation and maintenance plans are
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implemented, tested, and refined as appropriate.
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During the last 20 years, change has been particularly
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pronounced with
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Downsizing of Facility
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regard to how corporate and government owners manage the
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acquisition Engineering Organizations of facilities and other
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projects. As noted by TBR in a 1997 white paper,
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"Virtually all major firms have reduced the size and scope of
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work performed by engineering organizations. Many firms are
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drifting because they are uncertain about the appropriate size and
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role of their inhouse capital projects organization. Nearly every
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owner's engineering and project management organization in the U.S.
737
has been reorganized, sometimes repeatedly, without achieving a
738
satisfactory result in many cases."2
739
Since 1970, owner engineering downsizing has resulted in
740
increased use of contractors to perform design and construction
741
functions. Graphs published by TBR, based on data compiled by
742
Independent Project
743
2
744
The Business Stake in Effective Project Systems (Washington,
745
D.C.: TBR, 1997).
746
Analysis (IPA) of Reston, VA, for more than 2,000 projects from
747
a variety of industries, show a decline in the percentage of major
748
projects designed by owners' inhouse staff from about 30 percent
749
during 19701975 to about 25 percent during 19811985, to less than
750
10 percent after 1991.
751
Many owners originally identified the project definition
752
activity as a core competency.3 However, IPA's data indicate that
753
project definition, too, is increasingly being outsourced. Data
754
compiled through 1997 by CII, closely correlates with TBR
755
data.4
756
Fortunately, an increasingly competitive, productive,
757
sophisticated, and capable facility design and construction
758
industry is capable and willing to take on this increased workload.
759
Unfortunately, this trend has not reduced owners' overall
760
engineering costs as a percentage of TPC.5 The engineering share of
761
TPC has increased over the past 20 years from 13 to 20 percent. The
762
interpretation of this increase is controversial: It is not clear
763
if the increase reflects an increased cost of outsourced
764
engineering or simply the cost of increased intensity of
765
engineering required by today's technologydriven projects and more
766
sophisticated design and construction practices.
767
Since 1993, federal regulations have been modified to allow
768
agencies
769
770
771
Contracting Methods
772
greater flexibility and choice in the contract methods used for
773
acquiring facilities. Downsizing and the increased outsourcing of
774
design and construction services have provided the impetus for
775
selecting methods other than the traditional designbidbuild
776
contract method.
777
Although there are many variations, current practice recognizes
778
four basic categories of contract types that apply to several
779
facility acquisition systems:
780
781
782
783
general contract,
784
785
786
787
construction management,
788
789
790
791
designbuild, and
792
793
794
795
program management.
796
797
798
3
799
Core competency is defined as an essential skill that should be
800
retained within the organization in order to perform
801
effectively.
802
4
803
Benchmarking and Metrics Summary for 1997, Benchmarking and
804
Metrics Committee (Austin, Texas: The University of Texas at
805
Austin, 1998).
806
5
807
TPC is defined as the sum total of all costs associated with a
808
project's planning, development, design, construction, outfitting,
809
and startup, not including land costs.
810
Page 12 GAO/GGD00172R Study on Facility Design Reviews
811
General Contract Approach
812
Construction Management Approach
813
814
815
DesignBuild Contract Approach
816
The general contract approach assumes that the owner contracts
817
individually for all engineering and construction services required
818
to acquire a facility. This is the traditional approach that most
819
largescale owners (both public and private) used to design and
820
construct their facilities until the relatively recent growth of
821
interest in outsourcing of design and construction services. It is
822
illustrative of the designbidbuild contract method used by federal
823
agencies.
824
Under this approach, the owner manages individual contracts with
825
all design, engineering, and construction service providers,
826
implying that the owner must also manage all interfaces between
827
service providers. Interface management becomes critical because
828
assessment of accountability for problems incurred during the
829
project's evolution is difficult due to the variety and separation
830
of individual contracts. To succeed, such a process requires a
831
relatively large and experienced facility design, engineering, and
832
management staff within the owner's organization in order to
833
protect the owner's interests.
834
Under the construction management approach, the owner contracts
835
with an outside firm to manage the construction of a project. The
836
construction manager (CM) may function either as an "agency" CM, or
837
as an "atrisk" CM.
838
Agency CM: The owner holds all individual construction
839
contracts, and the CM functions as the construction contract
840
administrator, acting on behalf of the owner and rendering an
841
account of activities. The CM is typically not responsible for
842
construction means and methods, nor does the CM guarantee
843
construction cost, time, or quality. Atrisk CM: The actual
844
construction work is performed by trade contractors under contract
845
to the CM, who then becomes responsible to the owner for
846
construction means and methods and delivery of the completed
847
facility within the owner's scope of work for cost, time, and
848
quality.
849
Under this approach, the owner typically retains responsibility
850
for managing all preconstruction A/E services, and therefore must
851
address all interface issues between service providers.
852
The designbuild contract approach represents a much larger step
853
toward outsourcing of traditional owner functions than occurs with
854
the abovedescribed CM contract. Under this approach, an owner
855
prepares a project scope definition and then engages a single
856
entity that will provide all services necessary to complete the
857
design and construct the facility.
858
Generally, the scope definition package represents a design that
859
is between 15 and 35 percent complete, although variations may
860
begin much earlier, often with a performance specification, or much
861
later with perhaps a 65 percent design package.
862
Project success under this approach is primarily dependent on
863
the owner's ability to produce a comprehensive, welldefined, and
864
unambiguous scope of work upon which all subsequent designbuild
865
activity will be based. Once the designbuild contract has been
866
awarded, changes to owner requirements will generally incur heavy
867
penalties to the project cost and schedule. The owner is therefore
868
well advised to ensure that preparation of the project scope
869
definition package accurately and clearly expresses expectations
870
for project performance, quality, cost, and schedule.
871
Use of the designbuild approach for project delivery is growing
872
dramatically in both public and private organizations; NAVFAC, GSA,
873
and USPS have become particularly strong proponents of this
874
approach, but not without controversy.
875
The program management contract method represents the ultimate
876
step in outsourcing of the owner's project management functions.
877
The program manager (PM) is engaged by the owner to exercise
878
oversight of the entire facility delivery process for a multitude
879
of projects. Similar to the construction management approach, the
880
PM can serve in either an "agency PM" or "atrisk" capacity.
881
Program Management Contract Approach
882
883
884
Owner as a "Smart Buyer"
885
American business has regained its competitive edge by
886
reengineering its business practices to improve their effectiveness
887
and, in the process, downsize their inhouse staff. However,
888
competitive pressures caused many organizations to approach staff
889
downsizing without adequate planning. Mistakes were made:
890
reductions were insufficient, or too extensive, or made in the
891
wrong area.
892
The loss of technical competence through downsizing was
893
sufficiently pervasive that FFC, in conjunction with TBR and the
894
NAVFAC, conducted the "Government/Industry Forum on Capital
895
Facilities and Core Competencies" in March 1998. A fundamental
896
finding of this forum was that owner facilities engineering
897
organizations need to identify and retain core competencies-the
898
essential technical and managerial skills that cannot be outsourced
899
without serious risk to an organization's ability to conceive and
900
acquire necessary facilities. The forum participants recognized the
901
advisability of the owner performing as a "smart buyer" of
902
outsourced services. A smart buyer is one who retains an inhouse
903
staff capable of
904
905
906
907
understanding the organization's business or mission, its
908
requirements, its customer needs, and who can translate those needs
909
and requirements into corporate direction or mission;
910
911
912
913
accurately defining the technical services to be
914
contracted;
915
916
917
918
evaluating the quality, performance effectiveness, and
919
value of technical work performed by contractors; and
920
921
922
923
managing the interface between technical service
924
contractors and the owner's lineofbusiness managers who will
925
ultimately benefit from services provided.
926
927
928
These functions are intrinsic to the entire facility acquisition
929
process and underscore the need for the owner's inhouse staff to be
930
intimately involved in these aspects of the process, particularly
931
the leadership role.
932
It should be intuitive that poor planning and design practices
933
result in
934
935
936
Cost Implications of Facility
937
Acquisition Practices increased TPC. These cost growth drivers
938
include
939
940
941
942
943
construction change orders required to correct errors and
944
omissions in the design documents;
945
946
• ownerdriven construction change orders required to
947
incorporate desirable features overlooked during design;
948
949
950
951
inefficient construction resulting from a failure to
952
incorporate constructionenhancing features during
953
design;
954
955
956
957
rework resulting from unclear construction
958
documents;
959
960
961
962
standby costs incurred while construction is either
963
stopped or slowed to incorporate changes;
964
965
966
967
litigation;
968
969
970
971
delayed completion of the facility (i.e., lost business
972
revenue, staff standby, nonproductive capital investment costs);
973
and
974
975
976
977
a poorly performing facility.
978
979
980
Numerous research reports have been published characterizing
981
cost growth resulting from poor planning and design practices. The
982
following are a few of the key statistics contained in documents
983
abstracted by FFC: 6,
984
7, 8, 9, 10
985
6
986
Benchmarking and Metrics Summary for 1997, CII, Benchmarking and
987
Metrics Committee (Austin, Texas: The University of Texas at
988
Austin, 1998).
989
7
990
The Business Stake in Effective Project Systems, (Washington,
991
D.C.: TBR, 1997).
992
Page 15 GAO/GGD00172R Study on Facility Design Reviews
993
994
995
996
Project design costs average 13 percent of
997
TPC.
998
999
1000
1001
Total project engineering costs average 20 percent of TPC
1002
(in addition to design costs discussed above, includes planning,
1003
development, and project management costs).
1004
1005
1006
1007
Project rework costs average 12.4 percent of TPC. Eighty
1008
percent of this rework results from errors and omissions in the
1009
design documents. The remaining 20 percent results from poor
1010
construction practices.
1011
1012
1013
1014
Fifty percent of construction change orders result from
1015
errors in the design documents directly related to improper
1016
interfaces between design disciplines (civil, structural,
1017
architectural, electrical, and mechanical). These change order
1018
costs contribute anywhere from 0.8 to 3.4 percent of
1019
TPC.
1020
1021
1022
1023
Comprehensive review of project document development
1024
during the design phase of acquisition should cost from 0.2 to 0.5
1025
percent of TPC. Properly done (i.e., using best practices discussed
1026
later in this study), such activity should drive down the cost of
1027
construction change orders by an average of 3 percent of
1028
TPC.
1029
1030
1031
1032
To evaluate the value of thorough concept definition a
1033
CIIled review of 62 projects compared final TPC against the
1034
estimated TPC at time of project approval for construction. The 21
1035
projects with the highest degree of definition averaged 4 percent
1036
cost underrun. The middle 21 projects averaged 2 percent cost
1037
underrun. The 21 projects with the lowest definition averaged 16
1038
percent cost overrun.
1039
1040
1041
1042
Indirect costs, the business impact costs discussed
1043
above, are highly variable and very difficult to estimate, but are
1044
potentially huge. An orderofmagnitude estimate would be 815 percent
1045
of TPC.
1046
1047
1048
1049
Research conducted by Redichek Associates, an A/E firm
1050
specializing in outsourced design review, indicates that the single
1051
biggest source of construction change orders (approximately 50
1052
percent) is errors in the design documents directly related to
1053
improper interfaces between design disciplines (civil, structural,
1054
architectural, electrical, and mechanical). Redichek's cost for
1055
conducting the discipline interface design review is approximately
1056
0.1 percent of TPC, with a resultant reduction of rework cost
1057
ranging from 0.8 to 3.4 percent of TPC. The estimated payback ratio
1058
here ranges from $8 to $34 saved for every dollar invested in a
1059
discipline
1060
1061
1062
8
1063
Costs of Quality Deviations in Design & Construction, CII,
1064
Publication 101 (Austin, Texas: The University of Texas at Austin,
1065
1989).
1066
9
1067
William T. Nigro, and Martha W. Nigro, Redicheck
1068
Interdisciplinary Coordination, 3rd edition (Peachtree City, GA:
1069
The REDICHECK firm, 1992).
1070
10
1071
Measuring the Cost of Quality in Design & Construction, CII,
1072
Publication 102 (Austin, Texas: The University of Texas at Austin,
1073
1989).
1074
Page 16 GAO/GGD00172R Study on Facility Design Reviews
1075
1076
1077
Effective Design Review Processes: FFC Conclusions
1078
interface design review activity.
1079
The implication of these statistics is that opportunity exists
1080
to significantly reduce TPC by conducting an effective design
1081
review process. The potential savings range from a minimum of 3
1082
percent to as much as 20 percent, and even higher when indirect
1083
savings are taken into account.
1084
Intuitively, good design review practices result in the
1085
preparation of more comprehensive and accurate construction
1086
documents, which in turn result in lower project construction
1087
costs. Areas of savings include less rework on the part of the
1088
construction contractor, fewer change orders for correction of
1089
design errors or omissions, and the cost of belatedly adding
1090
project upgrade features that should have been addressed in the
1091
original design. By reducing changes that are required during the
1092
construction phase, good design review practices also generate
1093
significant indirect cost savings by avoiding costs associated with
1094
loss of productivity during constructiondelayed facility startup,
1095
and litigation.
1096
During the 1980s and 1990s, a number of business practice
1097
studies were conducted by construction trade associations,
1098
professional societies, and academic groups to better understand
1099
which practices produced better results in terms of facility
1100
performance, quality, cost, and schedule. These studies concluded
1101
that quality design yields buildings that perform well throughout
1102
their service lives.11 Quality design resulted when all interested
1103
parties (owner, user, A/E, construction contractor, and specialty
1104
consultants) in the facility acquisition process worked together in
1105
an intense, collaborative, complex, and multiphased process
1106
beginning with conceptual planning and concluding after the startup
1107
phase.
1108
These business practice studies also found that decisions made
1109
during the conceptual planning phase will establish initial
1110
constraints limiting future design flexibility. These early
1111
decisions thus have a disproportionately greater influence on a
1112
facility's ultimate performance, quality, cost, and schedule than
1113
decisions made later in the process. The conceptual planning phase
1114
should therefore be the phase when the review of designs is most
1115
intense, with the primary focus upon ensuring the appropriateness,
1116
accuracy, and thoroughness of the owner's expectations regarding
1117
facility performance, quality, cost, and schedule. This will be
1118
especially true when using the designbuild and program management
1119
contract methods when
1120
11
1121
Improving the Design Quality of Federal Buildings, NRC,
1122
Committee on Improving the Design Quality of Federal Buildings,
1123
Building Research Board (Washington, D.C.: National Academy Press,
1124
1989).
1125
Page 17 GAO/GGD00172R Study on Facility Design Reviews
1126
the owner's involvement in design reviews declines after the
1127
conceptual planning phase.
1128
If design review activity during the conceptual planning phase
1129
has resulted in a clear scope of work regarding the owner's
1130
expectations, design reviews during the design phase are greatly
1131
simplified. Those parties involved should focus upon ensuring that
1132
the evolving facility design incorporates high standards of
1133
professional engineering practice, with regard to architectural,
1134
civil, structural, electrical, and mechanical systems and their
1135
interfaces. Formal reviews may be scheduled periodically during the
1136
design phase, at approximately the 35, 60, 90, and/or 100 percent
1137
design completion milestones (although these milestones may vary
1138
significantly depending on the individual project's size and
1139
complexity). Such structured formality helps ensure the widest
1140
possible participation of interested parties during the review,
1141
including specialists and consultants who bring expertise in such
1142
areas as value engineering, constructability, biddability,12
1143
operability, maintainability, and environmental compliance.
1144
During the procurement phase, the review of designs can continue
1145
to contribute to overall project success by monitoring progress
1146
made in ordering the various items of longleadtime equipment. It is
1147
not unusual for suppliers to detect errors in the ordering
1148
specifications, or to make substitution recommendations for either
1149
greater economy or performance enhancement. The review team should
1150
evaluate the impact of these changes on facility performance,
1151
quality, cost, and schedule.
1152
It is almost inevitable during the construction phase that scope
1153
of work changes by the owner, errors and omissions in the plans,
1154
unknown or changed site conditions, and creative initiatives on the
1155
part of construction staff will result in recommended changes to
1156
the facility design. Design reviews in this phase should focus on
1157
assessing the impact and advisability of changes on facility
1158
performance, quality, cost, and schedule.
1159
Design reviews should continue into the startup phase. At this
1160
juncture, it is important to document the results achieved by
1161
conducting what is commonly referred to as a postoccupancy
1162
evaluation, whose purpose is to record lessons learned for future
1163
reference. Facility performance, quality, cost, and schedule
1164
actually achieved should be objectively measured and compared with
1165
the owner's original expectations. Lessons learned during
1166
In biddability reviews, procurement specialists look for
1167
conflicts, errors, omissions, and lack of clarity in the
1168
construction documents that could create confusion on the part of
1169
prospective equipment suppliers or construction contractors.
1170
Page 18 GAO/GGD00172R Study on Facility Design Reviews
1171
the five facility acquisition phases concerning design strengths
1172
and weaknesses should be recorded for use in improving future
1173
similar project activities. And perhaps most important, the
1174
facility users' subjective satisfaction with both the acquisition
1175
process as well as the completed facility should be noted.
1176
Based on industry research by CII, NRC, FFC, and similar
1177
organizations, interviews conducted for this study, and the
1178
author's experience, it can be concluded that an effective design
1179
review process will be structured to address all of the topics
1180
included in table I.1.
1181
1182
1183
Topic Key question to be addressed
1184
Owner satisfaction Does the constructed facility meet the
1185
owner's expectations as originally defined by the project scope
1186
definition or statement of work (i.e., performance characteristics,
1187
architectural statement, level of quality, cost, schedule, and any
1188
relevant ownerpublished standards and/or policies)?
1189
Sound professional practice Is the approach taken in each of the
1190
specialty areas (architectural, civil, mechanical, and electrical)
1191
commensurate with professional standards?
1192
Code compliance Does the design comply with all applicable
1193
codes, such as fire protection, life safety, and access?
1194
Architectural statement Is the overall presentation
1195
representative of established architectural standards?
1196
Value engineering Are there any less expensive methods or
1197
materials that could be used in the design without impacting
1198
project quality or performance (or lifecycle costs)?
1199
Biddability Are the construction documents sufficiently clear
1200
and comprehensive so construction contractors will have no
1201
difficulty developing an accurate bid with minimal allowance for
1202
contingency?
1203
Constructability Does the design impose any unnecessarily
1204
difficult or impossible demands on the construction contractor?
1205
Operability Does design of the facility operating systems ensure
1206
ease and efficiency of operation during the facility's useful
1207
lifetime?
1208
Maintainability Does the facility design allow for easy and
1209
costeffective maintenance and repair over the useful life of the
1210
facility?
1211
Lifecycle engineering Does the design represent the most
1212
effective balance of cost to construct, cost to start up, cost to
1213
operate and maintain, and (perhaps most important) the user's cost
1214
to perform the intended function for which the facility is being
1215
acquired over the useful life of the facility?
1216
Postoccupancy evaluation Based on a review of the construction,
1217
startup, and ongoing functioning of the facility, could any
1218
unexpected difficulty have been avoided by a different design
1219
approach?
1220
Source: Federal Facilities Council Technical Report #139.
1221
1222
Federal facilities comprise a
1223
portfolio of significant, durable assets that have been acquired to
1224
support specific functions and missions and the Practices in
1225
Federal general conduct of the government's business. It is
1226
estimated that the Agencies government spends about $20 billion per
1227
year for new facilities and major
1228
renovations of existing facilities. Even a relatively small
1229
agency such as
1230
IHS is a major player, with over $265 million of construction
1231
activity in
1232
planning, design, or construction as of 1999. At the other end
1233
of the spectrum are the truly capitalintensive agencies, such as
1234
the Department of the Navy with a $2.5 billion annual construction
1235
budget.
1236
As missions, priorities, and situations change, agencies may
1237
experience wide fluctuations in the scope and budget for their
1238
facility acquisition programs. For example, a recent program to
1239
upgrade federal courthouses around the country has added billions
1240
of dollars to GSA's construction activity. DOS is facing a similar
1241
situation. Following the 1998 bombings of embassies in Africa,
1242
legislation requiring rapid and extensive upgrade of embassy
1243
security features worldwide was enacted which could require several
1244
billion dollars to execute. Given the size of the government's
1245
expenditures on facilities, it is important that federal agencies
1246
have effective design review processes that result in buildings
1247
that perform well throughout their service lives.
1248
Like private sector corporations, federal agencies' facilities
1249
engineering staffs have been considerably downsized in the past
1250
1015 years. A 1987 report of FFC noted that "due to budget cuts,
1251
agencies have had to reduce the number of project managers, design
1252
reviewers, inspectors, and field supervisors they employ."
1253
Procurement specialists trained primarily in contract negotiation
1254
and review rather than design and construction have been playing
1255
increasingly greater roles in facilities development.13
1256
The federal downsizing trend accelerated after 1991 as a result
1257
of a changed global environment, a shift in focus toward smaller
1258
and more costeffective government, and a number of legislative
1259
initiatives. In the nine federal agencies that responded to the
1260
questionnaire associated with this FFC report, facilities
1261
engineering staffs have been reduced on the order of 20 to 65
1262
percent, with the average at about 50 percent. As a consequence of
1263
the loss of technical staff, particularly architects and engineers,
1264
federal agencies are increasingly outsourcing design and
1265
constructionrelated functions.
1266
1267
1268
1269
Downsizing of Federal Facilities Engineering Organizations
1270
DesignReviewRelated Trends in Nine Federal Agencies
1271
The FFC's Standing Committee on Organizational Performance and
1272
Metrics developed a twopart questionnaire focused on design review
1273
processes and distributed it to FFC sponsor agencies. Part one was
1274
sent to senior facilities engineering program directors at the
1275
headquarters level and focused on agencywide policy issues. Part
1276
two was sent to randomly selected project managers at the field
1277
activity level and focused on
1278
13
1279
On the Responsibilities of Architects and Engineers and Their
1280
Clients in Federal Facilities Development, NRC, Committee on
1281
ArchitectEngineer Responsibilities, Building Research Board
1282
(Washington, D.C.: National Academy Press, 1994).
1283
Page 20 GAO/GGD00172R Study on Facility Design Reviews
1284
How Are Agency Facility Engineering Functions Organized to Carry
1285
Out Their Missions?
1286
What Has Been the Extent of Downsizing on Agency Facility
1287
Engineering Organizations?
1288
How Are Agency Facilities Engineering Organizations Responding
1289
to Mitigate the Impacts of Downsizing?
1290
individual project review issues. The nine federal agencies that
1291
answered the questionnaires were ANG, DOE, DOS, GSA, IHS, NASA,
1292
NIH, NAVFAC, and VA.
1293
The FFC report included a summary and analysis of questionnaires
1294
returned by each of these agencies that described the agency's
1295
design review practices at the time of the study. The following
1296
discussion compares and contrasts the responses contained in the 44
1297
questionnaires that were returned by the 9 federal agencies listed
1298
above.
1299
There is no single organizational model for federal agency
1300
facilities engineering organizations. DOE's facilities are
1301
governmentowned but contractoroperated. Some agencies, like the VA,
1302
have moved to fieldbased design review and a mix of fieldbased and
1303
headquartersbased project management. Others, like NASA, have a
1304
centralized program policy and oversight office, with all program
1305
and project management functions conducted at the field activity
1306
level. The majority of the responding agencies maintain multiple
1307
regional project execution offices.
1308
Seven of the nine responding agencies' facility engineering
1309
organizations experienced significant downsizing between 1994 and
1310
1999, on the order of 20 to 50 percent reduction of inhouse staff
1311
positions (the VA's reduction has been estimated at 65 percent). As
1312
of August 1999, only DOS and ANG have been able to maintain a
1313
relatively stable situation with regard to staff size.
1314
During the early stages of downsizing, the responding agencies
1315
simply tried to do more with less. However, this adaptation became
1316
untenable at a certain point. Agencies then began to reengineer
1317
their facility engineering processes and practices. Intensity of
1318
this reengineering varies among the responding agencies, reflecting
1319
the fact that the speed and extent of downsizing has varied greatly
1320
from one agency to another. Impactreducing strategies reported by
1321
various agencies include the following:
1322
1323
1324
1325
Augmenting inhouse staffing voids through personal
1326
service contracts. Personal service contracts allow agencies to add
1327
contractor staff to inhouse staff on a temporary basis to fill
1328
voids in specific disciplines, or to address unusual peaks in
1329
workload. Procurement policies vary among agencies with regard to
1330
allowing use of personal services contracts.
1331
1332
1333
1334
Outsourcing functions previously accomplished inhouse.
1335
Nearly all facility acquisition functions except agency policy
1336
development and oversight have been considered for outsourcing by
1337
one agency or another.
1338
1339
1340
1341
Reducing the intensity of oversight activities such as
1342
design review and construction inspection by either contracting
1343
such functions to third parties, or by including the functions
1344
within the scope of the design and/or construction primary
1345
contracts.
1346
1347
1348
1349
Eliminating some activities entirely. One NAVFAC field
1350
office reported that it has eliminated formal design reviews on
1351
many smaller projects, holding A/Es responsible for instituting a
1352
selfreview process. Similarly, a GSA region reported that it
1353
generally only requires a single formal progress review during
1354
design.
1355
1356
1357
1358
Using project delivery contracting schemes that shift
1359
more responsibility for design and construction oversight to the
1360
contractor, such as designbuild, construction management, and
1361
program management. Indeed, NAVFAC reports that designbuild is now
1362
the favored contracting strategy and the traditional designbidbuild
1363
strategy has become the least favored.
1364
1365
1366
Why and How Do Federal Risk management, compliance with user
1367
expectations, and reductions of Agencies Approach the Practice
1368
change orders were cited as the primary reasons for conducting
1369
design of Design Review? reviews. The least cited reason was to
1370
maintain inhouse core
1371
competencies. All nine responding agencies report participation
1372
in a
1373
design review process. Significant differences were noted,
1374
however, as
1375
follows:
1376
1377
1378
1379
All responding agencies reported that they participated
1380
in design reviews, although not at every field office (a few field
1381
offices of decentralized agency engineering organizations reported
1382
no or minimal design reviews- they rely on A/Es to selfreview their
1383
work). Also, the degree to which agencies and their field
1384
activities varied the intensity of the design review process
1385
between simple and complex projects varied greatly from one agency
1386
to another.
1387
1388
1389
1390
Design review functions identified as having the greatest
1391
valueadded were scope and budget compliance, constructability, and
1392
compliance with client design guides. Functions identified as
1393
adding the least value were the discipline reviews-architectural,
1394
electrical, mechanical, and structural (although the responses did
1395
not support the idea that these functions could be dropped from the
1396
review process without risk.)
1397
1398
1399
1400
Nearly all responding agencies reported conducting formal
1401
design reviews at the 30 and 90 percent project design milestones.
1402
Only two (NASA and GSA) reported conducting formal reviews
1403
routinely earlier than the 30 percent milestone.
1404
1405
1406
1407
1408
The primary criteria used to determine the intensity of
1409
design review are project value, complexity, and the project
1410
delivery method. Conversely, these criteria had little impact on
1411
the decision to review with inhouse or
1412
1413
outsourced resources. That decision rested primarily on inhouse
1414
staff availability.
1415
1416
1417
1418
When elements of design review are outsourced, all
1419
responding agencies still use inhouse staff to review project scope
1420
and budget compliance. The most consistently outsourced elements
1421
included constructability, value engineering, and compliance with
1422
building codes.
1423
1424
1425
1426
Nearly all responding agencies exploit technology tools
1427
to support their design review activities, including computeraided
1428
or assisted design software, Internet and Intranet communication
1429
links, and computer software word processing and project management
1430
programs.
1431
1432
1433
1434
Fewer than half of the agencies measure performance of
1435
their design review processes.
1436
1437
1438
How Have Federal Agencies Eight of the nine responding agencies
1439
reported that they have changed Changed Their Approach to their
1440
approach to design reviews since 1994. The primary reasons cited
1441
for Design Review? change are staff downsizing, changes in contract
1442
methods, and business
1443
process reengineering. The most frequently reported changes
1444
included
1445
1446
1447
1448
consolidation of agency design guides and standards for
1449
simplification,
1450
1451
1452
1453
increased outsourcing of either parts or all of the
1454
design review activity,
1455
1456
1457
1458
exploitation of technology to assist the process,
1459
and
1460
1461
1462
1463
1464
reduced frequency of formal design reviews.
1465
1466
Several questions related to outsourcing of design review
1467
functions. Opinions and experience on this issue were varied, and
1468
no conclusions could be reached from the data provided. The
1469
following were typical comments:
1470
1471
1472
1473
"Outsourcing results in a loss of core design capability.
1474
This in turn results in a lack of ability to be a Smart Buyer. At
1475
some point, we wouldn't even have enough expertise to hire a
1476
contractor to conduct design reviews."
1477
1478
1479
1480
"Outsourcing poses no risk, as long as the contractors
1481
are liable for performance."
1482
1483
1484
1485
"Outsourcing poses a very significant risk, particularly
1486
on renovation type work. And it is very difficult to have
1487
technically competent contractors in specialty areas."
1488
1489
1490
1491
"Outsourcing is our present way of doing business, and we
1492
have experienced little risk."
1493
1494
1495
Looking to the future, about onethird of the responding agencies
1496
reported that they are considering further outsourcing of design
1497
review functions.
1498
During the course of interviews and an extensive literature
1499
search, a
1500
1501
1502
Interesting Initiatives
1503
number of innovative practices were noted that may have broader
1504
implications. These practices are discussed below.
1505
Partnering and Teambuilding Although this practice is achieving
1506
widespread recognition, some
1507
Training programs have proven more effective than others. USACE
1508
and CII have both been recognized for their particular programs,
1509
and both offer formal training.
1510
Inhouse Training Programs Agencies have developed inhouse
1511
training programs specializing in program and project management
1512
practices for federal agencies. Among the oldest are schools run by
1513
USACE and NAVFAC. More recently, NASA has developed two 1week short
1514
courses of facility engineering management practices.
1515
Review Comment USACE's latest software program used for
1516
documenting, collecting,
1517
Documentation distributing, and achieving design review comments
1518
is called DR CHEKS. It runs on a desktop computer and uses the
1519
Internet for communication among design review participants.
1520
Perhaps most important, it has features to aid followup of actions
1521
taken in response to review comments, which is a particularly
1522
troublesome area.
1523
Project Management Center of GSA recently established the GSA
1524
Project Management Center of Expertise Expertise. The center has
1525
been staffed by GSA's most senior and competent project managers to
1526
serve two functions:
1527
1528
1529
1530
Actively manage all of GSA's uniquely large, complex, or
1531
highvisibility projects, regardless of location.
1532
1533
1534
1535
Provide mentoring, counseling, and training services in
1536
the area of project management in support of all of GSA's regional
1537
offices.
1538
1539
1540
International Standards Some large A/E firms have secured ISO
1541
9000 certification as a quality Organization (ISO) 9000 control
1542
activity. Among federal agencies, several USACE's district offices
1543
Certification have received ISO 9000 certification for their design
1544
and construction
1545
programs. Other agencies, including NASA and NIH are working
1546
toward ISO 9000 certification for their facility engineering
1547
activities.14 It should be noted that ISO 9000 does not guarantee a
1548
quality product. Rather, it guarantees that the process that
1549
produces the product (good or bad) has been carefully structured,
1550
documented, and measured. Organizations have
1551
14
1552
Subsequent to the issuance of the FFC report, NASA received ISO
1553
9000 certification for its headquarters office and each of its
1554
centers. Also, NIH received certification for the design and
1555
construction branch of its Division of Engineering Services.
1556
Page 24 GAO/GGD00172R Study on Facility Design Reviews
1557
Conceptual or Advance Planning
1558
Design Review Lessons Learned
1559
A/E Historical Performance Database
1560
NIH Contractor Performance System
1561
found that the process of securing ISO 9000 registration has
1562
been a valuable experience in understanding just what they do and
1563
how they go about it.
1564
Most projects that fail to meet their planned objectives do so
1565
because of faulty or inadequate predesign development. CII has
1566
recently developed a comprehensive preproject planning approach
1567
that allows organizations to measure whether they have adequately
1568
addressed all predesign requirements. CII also has developed a
1569
training module intended to assist organizations in adopting this
1570
recommended approach to preproject planning.
1571
Problems identified in the design review process can become a
1572
powerful tool to improve performance. VA uses a method of
1573
documenting and publicizing such lessons learned in an innovative
1574
program called ProCATS. Its purpose is to identify recurring
1575
problems that result in change orders, claims, and delays and then
1576
to take positive steps to avoid such problems in the future. The
1577
system is the first of its kind in the federal government and was a
1578
1996 winner of the Vice President's Hammer Award.
1579
USACE has, for many years, maintained a database containing
1580
historical evaluations of A/E performance on past projects. This
1581
database, the ACASS, can be queried by any federal agency
1582
interested in a particular A/E's past performance.
1583
NIH has developed a multiple agency, shared file system that
1584
allows all authorized users to have access to the completed
1585
contractor performance evaluations of all subscribing agencies via
1586
the Internet. A separate module for each subscribing agency is
1587
developed with a unique URL, allowing each agency control of agency
1588
data and access authority. Planned future enhancements include
1589
automated construction and A/E forms, electronic storage of
1590
contractors' rebuttal and comments, electronic and encrypted
1591
transmittal of evaluations to contractor, and ad hoc reporting.
1592
1593
1594
During the course of the study, a
1595
literature search was conducted, industry experts and practitioners
1596
were consulted, and federal agencies were Valueadded of Design
1597
surveyed. The findings of this report as they relate to the
1598
original questions posed about the valueadded of design review
1599
processes and the role of
1600
facilities owners are addressed in this segment.
1601
Design reviews are an essential component of the facility
1602
acquisition
1603
1604
1605
What is the Valueadded of
1606
process. An effective design review process helps to unify and
1607
align all Design Review Processes? interested parties to a common
1608
objective and integrate their knowledge,
1609
Page 25 GAO/GGD00172R Study on Facility Design Reviews
1610
experience, and skills throughout all phases of the facility
1611
acquisition process (conceptual planning, design, procurement,
1612
construction, and startup). In the end, effective review of designs
1613
maximizes the probability that a business requirement will be
1614
successfully supported by a facility that was conceived, designed,
1615
constructed, and placed into operation efficiently and
1616
effectively.
1617
Effective design review practices result in the preparation of
1618
more comprehensive and accurate design and construction documents,
1619
which in turn result in lower project construction costs. Areas of
1620
savings include less rework on the part of the construction
1621
contractor, fewer change orders to the owner for correction of
1622
design errors or omissions, and the cost of belatedly adding
1623
project upgrade features that should have been addressed in the
1624
original design. By reducing changes required during the
1625
construction phase, effective design review practices also generate
1626
significant indirect cost savings by avoiding costs associated with
1627
loss of productivity during constructiondelayed facility startup,
1628
and litigation.
1629
The nine federal agencies that responded to FFC's questionnaire
1630
indicated that they currently measure the valueadded of design
1631
review processes primarily from a broad context: Their insight is
1632
both subjective (is the user reasonably happy with the completed
1633
facility?) as well as objective (how close did the completed
1634
facility come to the original cost and schedule objectives?).
1635
Sufficient industry research has been conducted in recent years to
1636
identify metrics that can be used to measure both the efficiency
1637
and the effectiveness of each phase of the facility acquisition
1638
process and compare the results to established benchmarks. The
1639
extent to which individual federal agencies currently take such
1640
measurements and analyze results varies widely.
1641
1642
1643
HowDo(andHow Can) Federal Agencies Measure the Valueadded?
1644
What Is the Role of Inhouse Staff, and What Value Do They
1645
AddtoDesignReview Processes?
1646
Within most federal agencies, acquiring facilities is a means to
1647
support the agency's mission rather than the mission itself. The
1648
agency's inhouse facility engineering staff exist to support the
1649
agency's mission. First and foremost, the inhouse staff should be
1650
able to identify facility requirements in the context of their
1651
impact on the agency's mission success and, in so doing, to act as
1652
a smart buyer. The staff should be capable of leading a strategic
1653
planning process involving representatives of the agency's facility
1654
user community where give and take decisions are made balancing the
1655
facility's ultimate performance, cost, and schedule.
1656
During the tactical facility acquisition phase, inhouse facility
1657
engineering staff should be capable of providing the overall
1658
process leadership, ensuring that all activities proceed in the
1659
best interest of the owner.
1660
1661
1662
What Functions Are Being (and Should Be) Contracted to Outside
1663
Consultants?
1664
Toward this end, the owner's interests are best served if the
1665
inhouse staff can also perform in the role of a "smart buyer" of
1666
the necessary technical services. A smart buyer is one who retains
1667
the requisite technical knowledge to accurately define the
1668
technical services needed, recognizes value during the acquisition
1669
of such technical services, and can evaluate the quality of
1670
services ultimately provided.
1671
Individual and often uncontrollable circumstances have resulted
1672
in nearly all facility engineering functions, from conceptual
1673
planning to project startup, being contracted to outside
1674
consultants at one time or another. Today's general practice among
1675
federal agencies is to outsource design development and, to a
1676
lesser extent, certain specialized technical review functions, such
1677
as shop drawing reviews, value engineering, and
1678
constructability.
1679
As long as sufficient skills are retained inhouse to meet the
1680
smart buyer approach discussed above, there does not appear to be
1681
any greater risk from contracting out a broader range of design
1682
review functions, including such services as construction document
1683
discipline reviews and code compliance checks, so long as such
1684
functions are widely available from a competitive commercial
1685
marketplace. The exception occurs when complex projects include
1686
unique and specialized features of high mission relevance and
1687
limited skill availability in the commercial marketplace (examples
1688
would include NASA wind tunnels, VA medical research facilities,
1689
and highsecurity military facilities). Agencies are well advised to
1690
retain such unique specialized skills inhouse as core competencies,
1691
with design review a primary inhouse responsibility.
1692
Industryrelated research and the author's interviews with public
1693
and
1694
1695
1696
What Skills and Resources
1697
private sector practitioners suggest that agencies should retain
1698
the Do Federal Agencies Need capabilities inhouse to
1699
to Provide Effective OversightofDesignReview • define facility
1700
requirements in relation to the agency's mission, assess
1701
facilityrelated mission impacts, and conduct facilityrelated
1702
strategic
1703
1704
1705
Processes?
1706
planning activities;
1707
1708
1709
1710
lead and conduct teaming activities involving
1711
participants from various interested parties (owner, user, A/E,
1712
construction contractor, specialty consultants, etc.);
1713
1714
1715
1716
develop, implement, and maintain overall policy and
1717
direction of the agency's facility engineering function;
1718
and
1719
1720
1721
1722
perform as a smart buyer of outsourced technical
1723
services.
1724
1725
1726
The risks and liabilities will vary depending on whether an
1727
agency
1728
1729
1730
What Risks and Liabilities
1731
maintains the inhouse capabilities to perform the design
1732
reviewrelated Do Federal Agencies Face functions listed above. If
1733
an agency does not retain such inhouse in Outsourcing Most or All
1734
resources and capabilities, agencies risk the following
1735
consequences: of Their Design Review
1736
• Consultant access to agency decision makers may be limited,
1737
resulting in
1738
1739
1740
Functions?
1741
difficulty understanding the owner's project performance
1742
expectations.
1743
1744
1745
1746
Project schedule may be compromised at key decision
1747
points due to lack of owner insight.
1748
1749
1750
1751
A design review process with little or no owner
1752
participation may become ineffective without the owner being aware
1753
of the developing process deterioration. An owner with little or no
1754
participation in design reviews is less likely to become aware of
1755
any breakdowns in the process; the owner mayfind out toolate
1756
toremedy the problem or tosave the project schedule, and this may
1757
result in cost overruns.
1758
1759
1760
1761
Consultants may find it difficult to communicate with
1762
owner staff regarding technical issues and problem
1763
solving.
1764
1765
1766
In the case of unique or unusual facilities, consultants may
1767
have limited access to unique skills, potentially resulting in
1768
naïve and inappropriate technical solutions.
1769
1770
1771
How Can New and Emerging Technologies Be Integrated Into Design
1772
Review Processes?
1773
The ongoing revolution in information technology and
1774
communications offers unlimited opportunities to improve design
1775
review processes. Examples range from relatively simple practices,
1776
such as effective use of audio and video teleconferencing to
1777
improve meeting flexibility, to emerging technologies using
1778
holographic projection techniques to create threeand
1779
fourdimensional models of project designs in order to visualize the
1780
impact of proposed changes. The Internet and computeraided design
1781
and drafting can be used for fast, comprehensive, paperless
1782
communication between reviewers, managers, and A/Es.
1783
Benchmarking offers one tool to identify which technologies
1784
offer the most return for the investment made. Agencies can
1785
identify similar organizations that have successfully incorporated
1786
desirable technologies and adopt those practices that offer
1787
significant improvements in process, cost savings, time, or
1788
resources.
1789
Agencies can also consider joining any of the many trade and
1790
professional organizations that assist their membership in
1791
identifying and implementing appropriate technologybased practices.
1792
It is important to recognize that some of the technology practices
1793
will cause major changes to established routines, require new
1794
equipment and software, and require mastering new sets of
1795
skills.
1796
Effective design review processes require work, some of it
1797
obvious and
1798
1799
some of it quite subtle. The
1800
following list of 18 best practices relies heavily on research
1801
conducted by CII, TBR, NRC, FFC, and similar organizations. The
1802
best practices are organized into five categories related to the
1803
role of the owner, teamwork and collaboration, advance planning,
1804
process, and benchmarking.
1805
1. Be a smart buyer. Facility acquisition processes (including
1806
review of
1807
1808
1809
Role of the Owner
1810
designs) work best when the owner has sufficient inhouse
1811
expertise to qualify as a smart buyer. A smart buyer is one who
1812
retains an inhouse staff that understands the organization's
1813
mission, its requirements, and its customer needs and who can
1814
translate those needs and requirements into a corporate or
1815
strategic direction. A smart buyer also retains an inhouse staff
1816
that includes technical experts who can articulate the nature of
1817
technical services being bought, recognize good value during the
1818
negotiation of such services, and evaluate the quality of the
1819
services as they are provided.
1820
1821
1822
2.
1823
Develop a scope of work that clearly and accurately
1824
defines the owner's expectations regarding facility cost, schedule,
1825
performance, and quality. The owner's standards, more than those of
1826
any other entity involved in the acquisition process, will set the
1827
tone for all aspects of design review activity. The owner's scope
1828
of work should be used as the yardstick against which to measure
1829
performance.
1830
1831
1832
3.
1833
Avoid the temptation to micromanage design reviews. A/Es
1834
are selected based on their experience and expertise; they should
1835
be given wide latitude to bring that expertise to
1836
fruition.
1837
1838
1839
4.
1840
Use teambuilding and partnering techniques to build good
1841
working
1842
1843
1844
1845
1846
Teamwork and
1847
Collaboration and communicative relationships among the
1848
participants, as well as to align all participants toward common
1849
objectives and expectations.
1850
5. Ensure that all interested parties participate in design
1851
reviews from the planning and design phases, so that all
1852
perspectives are represented as the design evolves. Broad
1853
participation creates early project endorsement or "buyin,"
1854
reducing the potential of later disagreement or need for changes.
1855
At a minimum, involve representatives of the owner, the user, the
1856
A/E, construction management staff, maintenance and operations
1857
staff, and special staff such as procurement, safety, and
1858
1859
1860
Advance Planning
1861
fire protection. Where possible and appropriate, include the
1862
construction contractor, permitting agency staff, and independent
1863
specialists for value engineering and independent review. Err on
1864
the side of excess participation-it is costeffective protection
1865
against subsequent unexpected and expensive fixes and
1866
oversights.
1867
1868
1869
6.
1870
Use the same A/E throughout the facility acquisition
1871
process to maximize continuity and allow participants to build and
1872
apply their experience baseline. Using the same A/E for conceptual
1873
planning, detailed design, construction support engineering
1874
services, and startup takes advantage of the A/E's intimate
1875
understanding of both the owner and his project needs, and supports
1876
continuity of personnel involved.
1877
1878
1879
7.
1880
Use senior, experienced personnel who understand the
1881
relationship of a facility to meeting the agency's overall mission
1882
and who can effectively evaluate the evolving design and guide the
1883
review process.
1884
1885
1886
8.
1887
Participants should commit for the duration of the
1888
activity to ensure continuity. Changing participants from any of
1889
the organizations involved in reviewing the design can disrupt the
1890
work flow and threaten the stability of good teaming
1891
relationships.
1892
1893
1894
9.
1895
Participate in a design awards program in order to
1896
recognize and motivate excellence. Nothing succeeds like success!
1897
Recognition of a job well done gives visibility to a successful
1898
process and motivates all of the participants to continually
1899
improve.
1900
1901
1902
10.
1903
Focus attention on the review of designs during the
1904
conceptual planning and design phases, where the ability to
1905
influence the ultimate functionality and cost of the project is the
1906
greatest. Effective design review processes start out being very
1907
intensive and proactive, with an intensity that declines through
1908
the procurement, construction, and startup phases of the
1909
acquisition process.
1910
1911
1912
11.
1913
Do not start the final stage of design-preparation of the
1914
construction plans and specifications-until the preliminary
1915
engineering has been completed. To do otherwise could significantly
1916
slow the overall design activity due to frequent interruption and
1917
rework caused by incomplete project scope definition.
1918
1919
1920
12.
1921
Tailor the design review approach to project specifics.
1922
Project
1923
1924
1925
1926
1927
Process
1928
complexity, cost, mission criticality, visibility, method of
1929
contracting,
1930
Page 30 GAO/GGD00172R Study on Facility Design Reviews
1931
1932
1933
Benchmarking
1934
and schedule are just a few of the variables that can drive
1935
aspects of the design review approach such as frequency, intensity,
1936
and reliance on outsourced experts and consultants.
1937
1938
1939
13.
1940
Keep up the pace to maintain momentum and keep the
1941
facility acquisition process on schedule. The review of designs at
1942
each phase of the process should not impede progress toward a
1943
completed facility. A stopstart or prolonged process impacts the
1944
acquisition in many ways, perhaps the most critical being the
1945
increased potential that organizations will reassign
1946
participants.
1947
1948
1949
14.
1950
Pay special attention to the civil, structural,
1951
electrical, and mechanical interfaces. Historically, 3050 percent
1952
of all construction change orders result from interference fit
1953
problems between trades. Is the power supply appropriate to the
1954
specified mechanical equipment? Does the HVAC (Heating,
1955
Ventilating, and Air Conditioning) ducting interfere with
1956
structural members?
1957
1958
1959
15.
1960
Exploit technology. The technological revolution has
1961
provided many tools to enhance design review processes, including
1962
computeraided design, threedimensional modeling, data collection
1963
and distribution software programs, and rapid communications
1964
systems, including the Internet.
1965
1966
1967
16.
1968
Conduct a postoccupancy evaluation to develop a
1969
lessonslearned document for future reference. After facility
1970
startup, the design review team should document objective results
1971
(how did final cost and schedule compare to planned?) as well as
1972
subjective results (is the user pleased with facility
1973
performance?). The postoccupancy evaluation should also relate
1974
approaches taken during the various phases of the facility
1975
acquisition process with the final results.
1976
1977
1978
17.
1979
Measure results achieved by design review processes in
1980
order to assess their level of performance. A process cannot be
1981
managed if it is not measured. Successful benchmarking requires an
1982
organization to identify relevant performance characteristics,
1983
measure them, and compare results against either established
1984
industrial norms or against similar measured characteristics of
1985
other organizations recognized for their excellence.
1986
1987
1988
18.
1989
Document both unusually good and bad performance for
1990
future reference. Even better, find a way to share such information
1991
with other organizations and federal agencies.
1992
1993
1994
Enclosure II
1995
1996
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Comments from the Director, Federal Facilities Council
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See footnote 14 on p. 24.
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Enclosure III
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Comments from Mr. Ralph Spillinger, Primary Author of the FFC
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Study
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Now on p. 4.
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Now on p. 16. Now on p. 25. Now on p. 25. Now on p. 26. Now on
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