OANC_GrAF / data / written_2 / technical / government / Gen_Account_Office / July11-2001_gg00172r.txt
29547 views1234B2856635facility design review area discussed in the study, as well as6the efforts that have been made by federal agencies to address the7conditions covered in the study.8910Results in Brief11According to the FFC study, opportunities exist to significantly12reduce total project cost (TPC) by conducting an effective design13review process. The study found that effective design review14practices result in less rework on the part of the construction15contractor, fewer change orders to correct design errors and16omissions, and lowering the cost of belatedly adding project17upgrade features that should have been addressed in the original18design. FFC reported that, historically, 30 to 50 percent of all19construction change orders result from errors in the design20documents directly related to improper interfaces between design21disciplines (civil, structural, architectural, electrical, and22mechanical).23The FFC study notes that attention should be focused on review24of designs during the conceptual planning and design phases, where25the ability to influence ultimate functionality and cost of the26project is the greatest. The study states that the potential27savings resulting from conducting effective design reviews range28from a minimum of 3 percent to as much as 20 percent of TPC, and29even higher when indirect savings are taken into account. The FFC30study concludes that, in the end, effective review of designs31maximizes the probability that a mission or operational requirement32will be successfully supported by a facility that was conceived,33designed, constructed, and placed into operation efficiently and34effectively.35The study identifies 18 best practices that federal agencies and36other facility owners can use to manage and/or oversee design37reviews throughout the facility acquisition process. It organized38the best practices into five categories related to (1) the role of39the owner, (2) teamwork and collaboration, (3) advance planning,40(4) process, and (5) benchmarking.414243Background44FFC (formerly the Federal Construction Council) is a continuing45activity of the Board on Infrastructure and the Constructed46Environment of the National Research Council (NRC). It is a47cooperative association of 20 federal agencies with interests and48responsibilities related to all aspects of facility design,49acquisition, management, maintenance, and evaluation. FFC is50convened under the aegis of NRC, the operating arm of the National51Academies. Its mission is to identify and advance technologies,52processes, and management practices that improve the performance of53federal facilities over their entire life cycle, from planning to54disposal. The federal agencies that sponsored the facility design55review study, which was produced as an element of the FFC's 199956Technical Activities Program, included the575859•60Department of the Air Force, Office of the Civil61Engineer;626364•65Department of the Air Force, Air National Guard66(ANG);676869•70Department of the Army, Assistant Chief of Staff for71Installation Management;727374•75Department of Energy (DOE);767778•79Department of the Navy, Naval Facilities Engineering80Command (NAVFAC);818283•84Department of State (DOS), Office of Foreign Buildings85Operations;86878889B285663909192•93Department of Veterans Affairs (VA), Office of Facilities94Management;959697•98Food and Drug Administration;99100101•102General Services Administration (GSA), Public Buildings103Service;104105106•107Indian Health Service (IHS);108109110•111International Broadcasting Bureau;112113114•115National Aeronautics and Space Administration (NASA),116Facilities Engineering Division;117118119•120National Institutes of Health (NIH);121122123•124National Institute of Standards and Technology (NIST),125Building and Fire Research Laboratory;126127128•129National Science Foundation;130131132•133Smithsonian Institution, Office of Facilities Services;134and135136137•138U.S. Postal Service (USPS).139140141FFC's study discusses the results of a questionnaire survey of142nine federal agencies that acquire, maintain, and operate a143significant inventory of buildings and other constructed facilities144in supporting their mission.2 Questionnaires were answered by145agency headquarters senior facilities engineering program directors146and fieldactivitylevel project managers. In addition, FFC used the147results from research done by The Business Roundtable (TBR),148NRC,149U. S. Army Corps of Engineers (USACE), Construction Industry150Institute (CII),3 and other FFC efforts, as well as others, to151augment the study. A literature search was used to identify152facility acquisition practices and industry trends, as well as best153practices and technologies being used to provide adequate154management and oversight of design reviews. Supplemental155information was obtained through interviews with various public156agencies, private sector facility owners, trade and professional157organizations, and A/E firms in order to characterize the current158state of the art from a broader perspective.159The federal government, the nation's largest building owner,160acquires buildings and other structures to support specific161functions and missions and the general conduct of its business. It162spends more than $20 billion a year for facility design,163construction, and related services. Owners, the government164included, traditionally have maintained some level of internal165facility planning and design oversight capability to ensure that166new facilities acceptably balance the factors of cost, schedule,167quality, and performance.168Over the last decade, as a result of efforts to reduce the size169of government, agencies have downsized their design and engineering170staffs and relied more on outside consultants for technical171expertise. Although agencies have generally retained their design172oversight responsibilities, fewer staff resources are now devoted173to reviewing facility designs. The changes in the facilities174acquisition environment led FFC to conclude that a review of175issues, practices, and methods related to the design phase of the176acquisition process would be beneficial.1772178The report was authored by Ralph S. Spillinger in conjunction179with the FFC Standing Committee on Organizational Performance and180Metrics. Mr. Spillinger is a retired federal official with 30 years181experience in planning, design, and construction of federal182facilities with the Navy and NASA.1833184CII's membership includes several federal agenciesGSA, USACE,185NAVFAC, NASA, DOS, NIST, and the Tennessee Valley Authority.186187188B285663189190191192FFC Findings193The core issues of the FFC study concern the value added by194design review processes and the appropriate role of facilities195owners, particularly federal agencies, in such processes. In196developing a detailed scope of work for its study, FFC found that197no two of the sponsoring agencies defined the design review process198and its elements in exactly the same way. Nor was a common start or199end point identified for design review. In view of the lack of200commonly accepted definitions of the elements, duration, and201substance of the design review process, FFC decided to focus on202practices for reviewing facility design over the entire facility203acquisition process. The study viewed design review as a204multiphased process not limited to the reviewing of designs during205the design phase of the acquisition. The objective of the study was206to identify a range of best practices and technologies that could207be used by federal agencies and other owners to provide adequate208management and oversight of design reviews throughout the facility209acquisition process.210Briefly, the FFC study presents five key findings on design211review processes.212213214215•216Effective design review processes add value by saving217time and money over the entire facilities acquisition218process.219220Effective design review processes result in the preparation of221more comprehensive and accurate design and construction documents222that, in turn, result in lower project construction costs. Areas of223savings include less rework on the part of the construction224contractor, fewer change orders to the owner for correction of225design errors or omissions, and a lowering of the cost of belatedly226adding project upgrade features that should have been addressed in227the original design. Indirect cost savings can be realized by228avoiding costs associated with loss of productivity during229constructiondelayed facility startup, and with litigation. In230short, effective review of designs maximizes the probability that a231business requirement will be successfully supported by a facility232that was conceived, designed, constructed, and placed into233operation efficiently and effectively.234235236237•238The team responsible for design oversight should include239representatives of all project stakeholders: owner, user, A/E,240construction contractor, operation and maintenance staff, and major241equipment vendors.242243The team should participate in and contribute to designrelated244activities associated with each phase of the facility acquisition245process, from conceptual planning through startup.246247248•249The use of metrics by federal agencies to measure the250value added by design review processes is not well251established.252253254Although research has been done by the Construction Industry255Institute and other organizations to identify metrics that may be256used to measure both the efficiency and the effectiveness of each257phase of the facility acquisition process, the extent to which258individual federal agencies measure design review processes and259analyze results is highly variable.260261B285663262263264265•266To provide effective oversight of design review267processes, the owner's interests are best served when the inhouse268staff can fulfill the functions of a "smart buyer.269270A smart buyer is one who retains an inhouse staff who271understands the organization's mission, its requirements, and its272customer needs, and who can translate those needs and requirements273into corporate direction. A smart buyer also retains the requisite274capabilities and technical knowledge to lead and conduct teaming275activities, accurately define the technical services needed,276recognize value during the acquisition of such technical services,277and evaluate the quality of services ultimately provided. As long278as the owner retains the inhouse capabilities to operate as a smart279buyer of facilities, there does not appear to be any greater risk280from contracting out a broad range of design reviewrelated281functions, so long as such functions are widely available from a282competitive commercial marketplace. If the owner does not have the283capacity to operate as a smart buyer, the owner risks project284schedule and cost overruns and facilities that do not meet285performance objectives.286287288•289The ongoing revolution in information technology and290communications offers opportunities to improve design review291processes.292293294Examples include audio and video teleconferencing, immediate and295widespread data distribution via the Internet, computeraided design296and drafting, and a wide range of project management software.297Emerging technologies, such as the use of holographic projection298techniques to create threeand fourdimensional models of project299designs, guarantee a continuing stream of future enhancements.300The FFC study identifies 18 best practices for the review of301designs, which it summarized as follows:302303304Role of the Owner305306307•308Be a smart buyer.309310311•312Develop a scope of work that clearly and accurately313defines the owner's expectations regarding cost, schedule,314performance, and quality.315316317•318Avoid the temptation to micromanage the design review319process.320321322323324Teamwork and Collaboration325326327•328Use teambuilding and partnering techniques.329330331•332Ensure that all interested parties participate in design333review processes.334335336•337Use the same A/E throughout the process.338339340•341Use senior, experienced staff to evaluate the evolving342design and guide the review process.343344345•346Commit for the duration of the activity.347348349•350Participate in a design awards program.351352353354355B285663356Advance Planning357358359•360Focus attention at the front end during the conceptual361planning and design phases, where the ability to influence the362ultimate cost of the project is the greatest.363364365•366Do not start the final stage of design until the367preliminary engineering is complete.368369370371372Process373374375•376Tailor the review approach to project377specifics.378379380•381Keep up the pace of the process to maintain382momentum.383384385•386Pay special attention to civil, structural,387architectural, electrical, and mechanical interfaces.388389390•391Exploit technology.392393394•395Conduct a postoccupancy evaluation to develop a396lessonslearned document.397398399400401Benchmarking402403404•405Measure results achieved by the design406process.407408409410•411Document both unusually good and bad412performance.413414FFC's study identifies four areas where it was felt that415additional cooperation, research, and discussion could lead to416either fundamentally new approaches or significant improvements to417current practices. These areas are418419420•421establishment of a seniorlevel advisory group on federal422facilities issues;423424425•426identification of a set of metrics that could be used to427measure performance across all phases of the facility acquisition428process;429430431•432evaluation of current practices of federal agencies with433regard to the standards, guidelines, and policies supplied to A/Es434in support of facility acquisition activities; and435436437•438study of the potential benefits of establishing a peer439review process for agency design review practices.440441442The study also identifies a number of federal agency initiatives443related to the design review process. These initiatives are444included in the enclosure to this letter, which provides a more445detailed presentation of pertinent information extracted from the446FFC study relating to the changing facilities acquisition447environment confronting federal agencies today, facility448acquisition practices and trends, and best practices.449450451452Government/Industry Forum453On May 24, 2000, FFC sponsored a government/industry forum on454best practices for reviewing facility designs. Approximately 120455individuals from 30 federal agencies registered to attend the456forum. The major participants were GSA, all branches of the457Department of Defense, DOS, DOE, NASA, and the Smithsonian458Institution.459The forum highlighted identified best practices and tools that460can be used by federal agencies and other facility owners to manage461and/or oversee design reviews throughout the facility462463B285663464acquisition process. The findings and 18 best practices465highlighted in the FFCsponsored study were presented to the forum466participants by FFC. Government and industry practitioners467discussed best practices, tools, and processes they have used or468seen used to review facility designs, and suggested how federal469agencies could use such tools and processes to foster quality470design.471In addition, presentations were made on three systems that have472been developed to support different aspects of the design review473process. These design review tools were the Army's DrChecks474software program for documenting, collecting, distributing, and475archiving design review comments; the Construction Industry476Institute's (CII) Project Definition Rating Index for preproject477planning; and the REDICHECK Interdisciplinary Coordination system478for design reviews-the first system designed specifically to479correct the interdisciplinary coordination discrepancies that480account for about half of the construction change orders involving481errors and omissions.482483484485FFC Comments486On May 24, 2000, we asked both the FFC Staff Director and the487primary author of the FFC study to review and comment on a draft of488this letter and enclosure I. Both concurred with our presentation489of the information. In her letter dated June 7, 2000, the FFC490Director said that the letter fairly and objectively presented the491findings of the FFC study, and the primary author in his letter492dated June 5, 2000, said that the abridgement of the study both493accurately reflected the report and maintained its spirit and494intent. Both provided minor technical changes and updated495information, which we incorporated into the letter and enclosure I496where appropriate. The FFC Director's letter is reproduced in497enclosure II, and the letter of the primary author of the FFC study498is reproduced in enclosure III.499We are sending copies of this letter to Senator George V.500Voinovich, Chairman, and Senator Max S. Baucus, Ranking Minority501Member, Subcommittee on Transportation and Infrastructure, Senate502Committee on Environment and Public Works; Representative Bob503Franks, Chairman, and Representative Robert Wise, Jr., Ranking504Democratic Member, Subcommittee on Economic Development, Public505Buildings, Hazardous Materials and Pipeline Transportation,506Committee on Transportation and Infrastructure; and to others upon507request.508If you have any questions about this letter, please call me or509Ron King at (202) 5128387.510511Bernard L. Ungar512Director, Government Business Operations Issues513Enclosure I514515516Abridgment of the Federal Facilities Council Study on Facility517Design Reviews518WecondensedtheFFCstudyAddingValuetotheFacilityAcquisition519Process: BestPracticesforReviewingFacilityDesigns,FederalFacilities520CouncilTechnicalReport#139(Washington,D.C.:NationalAcademy521Press,n.d.),authoredbyRalphS.SpillingerinconjunctionwiththeFFC522StandingCommitteeonOrganizationalPerformanceandMetrics,tofocus523onissuesthataddresstheconcernsoftherequesters.Wemademinor524revisionstothewordinginsomeinstancesforclarityandcontextual525purposes.Wealsoomittedpartsofthestudy,includingsomefootnotes526andbibliographicreferences,toshortenthepresentation.Wehave527neverthelessretainedtheessentialelementsandrelativecompletenessof528theoriginalFFCstudy.529530Background531The federal government, like private corporations and other532organizations, acquires facilities to support specific functions533and missions and the general conduct of its business. Confronted534with a requirement to acquire a building or other constructed535facility, owner organizations, both public and private,536traditionally participate in a multiphased process involving537conceptual planning, design, procurement, construction, and538startup. Throughout this process, owners usually maintain some539level of design oversight to ensure that the acquired facility is540an acceptable balance of cost, schedule, quality, and541performance.542Until the 1990s, federal agencies often maintained an inhouse543facilities engineering organization, comprised in part of544architects and engineers, responsible for both the technical545aspects and the oversight of the planning and design phases of the546acquisition process. As a result of executive and legislative547initiatives to reduce the size of the government, federal agencies548have downsized their design and engineering staff. Agencies are549increasingly using outside consultants to provide technical550expertise for the planning and design phases of both new projects551and major renovations of existing facilities. Although oversight552responsibility for the facility planning and design phases553generally remains within the agencies, fewer staff resources are554being devoted to the effort than in the past.555Concurrent with downsizing, procurement regulations have been556modified to allow agencies greater flexibility and choice in557selecting contracting methods for acquiring facilities. As recently558as 5 years ago, the designbidbuild method of facility acquisition559was used almost exclusively. Today, agencies increasingly rely on560designbuild, construction management, and program management561contracting methods. Further, advances in computeraided design and562other technologies are occurring563564Defining Design Review565simultaneously with process changes in federal agencies,566increasing the importance of technology support in the design567process.568Prior to developing a detailed scope of work for the study, the569sponsor agencies shared information on their own design review570processes and the design review processes of some private sector571organizations with which they were familiar. Analysis of this572information revealed that no two of these organizations defined the573design review process and its various elements in exactly the same574manner. Nor was a common start or end point identified for design575review as an element of the facility acquisition process.576For some organizations, design review was limited to reviewing a577consultantprepared schematic design to ensure that it met the owner578organization's functional requirements for floor area, functional579adjacencies and connections, and budget. For other organizations,580design review primarily involved reviewing a more detailed facility581design prepared by an inhouse design team or a private A/E firm582under contract.583The level of the review and the elements reviewed-for example,584architectural reviews, mechanical and electrical interface reviews,585or constructability1 reviews-also varied. Some processes were586formal, incorporating design reviews at specific design milestones587(such as at 15, 30, and 60 percent of design completion). Others588were less formal, relying on periodic meetings between the owner589and the design team to review the progress being made toward590preparation of final construction contract plans and591specifications.592The core issues of the FFC study concerned the valueadded of593design594595596Study Purpose and597review processes and the appropriate level of oversight for598owners of599Objective facilities, particularly federal agencies, in such600processes. FFC's objective was to identify a range of best601practices and technologies that can be used by federal agencies and602other owners to provide adequate management and oversight of design603reviews throughout the facility acquisition process. Specifically,604it sought to provide answers to the following questions:605606607•608What is the valueadded of design review609processes?610611612•613How do (and how can) federal agencies measure the614valueadded?6156166171618In constructability reviews, experienced construction managers619look for such items as inappropriate materials, physical barriers,620and complex interfaces that will unnecessarily complicate the621construction phase.622Page 9 GAO/GGD00172R Study on Facility Design Reviews623624625•626What is the role of inhouse staff, and what value do they627add to design review processes?628629630•631What functions are being (and should be) contracted to632outside consultants?633634635•636What skills and resources do federal agencies need to637provide effective oversight of design review processes?638639640•641What risks and liabilities do federal agencies face in642outsourcing most or all of their design review643functions?644645646•647How can new and emerging technologies be integrated into648design review processes?649650651652653The process of acquiring a654facility usually includes five phases that can be generalized as655conceptual planning, design, procurement, construction, Practices656and Industry and startup. The contracting method used will657determine whether the five phases occur in sequence or if some658phases occur concurrently. The659contracting method can also affect who is involved at each phase660(A/E,661construction contractor, etc.). For example, using the662designbidbuild663contract method, the five phases generally occur in sequence664with the A/E665involved in the design phase and a construction contractor in666the667construction phase. A designbuild acquisition, in contrast, will668use the669same contractor for the design and construction phases, thus670allowing671some phases and activities to occur concurrently. Regardless of672the673contracting method used, the acquisition of a facility will674necessarily675involve activities and decisions related to all five phases.676During the conceptual planning phase various feasibility studies677are done to define the scope or statement of work based on the678owner's expectations for facility performance, quality, cost, and679schedule. Several alternative design solutions can be considered680during this phase, leading up to the selection of a single681preferred approach. The preferred approach may be a schematic that682includes functional requirements, such as square footage estimates683for various functions and adjacencies or connections to functions684that are desirable or required.685The design phase usually starts once the statement of work and686preferred design approach have been developed. From the schematic,687the design matures into final construction documents comprising the688plans and specifications from which equipment procurement and689construction bids can be solicited. Estimated facility cost and690schedule issues receive increasingly intense review during the691design phase so that the owner has a high level of confidence prior692to bid that the performance, quality, cost, and schedule objectives693defined during the conceptual planning phase can be met.694Complex facility projects usually include a procurement phase in695order to expedite the purchase, manufacture, and delivery of696longleadtime equipment, such as unique process machinery, large697electrical and mechanical equipment, and sophisticated698architectural components. Such equipment procurement may proceed in699parallel with construction phase activities, so that the owner700ultimately is able to furnish longleadtime equipment to the701construction contractor in a timely manner, thus avoiding702construction delays attributable to late equipment delivery.703Early in the construction phase a formal construction management704plan is developed describing the intended sequence and method of705construction activity as well as the relationships,706responsibilities, and authorities of all involved parties (owner,707user, A/E, construction contractor, specialty contractors, and708relevant consultants). The biggest challenge during the709construction phase is managing changes resulting from such sources710as scope of work changes by the owner, errors and omissions in the711construction documents, and unknown or changed site conditions. The712construction phase is considered complete when the owner accepts713occupancy of the facility, although final completion of714construction may continue for months (or even years) until all715discrepancies have been identified, resolved, and mutually agreed716upon.717The startup phase, sometimes called commissioning, begins with718occupancy of the facility by its user. Building components are719tested individually and then together with other components in720order to measure and compare their performance against the original721design criteria. Facility operation and maintenance plans are722implemented, tested, and refined as appropriate.723During the last 20 years, change has been particularly724pronounced with725726727Downsizing of Facility728regard to how corporate and government owners manage the729acquisition Engineering Organizations of facilities and other730projects. As noted by TBR in a 1997 white paper,731"Virtually all major firms have reduced the size and scope of732work performed by engineering organizations. Many firms are733drifting because they are uncertain about the appropriate size and734role of their inhouse capital projects organization. Nearly every735owner's engineering and project management organization in the U.S.736has been reorganized, sometimes repeatedly, without achieving a737satisfactory result in many cases."2738Since 1970, owner engineering downsizing has resulted in739increased use of contractors to perform design and construction740functions. Graphs published by TBR, based on data compiled by741Independent Project7422743The Business Stake in Effective Project Systems (Washington,744D.C.: TBR, 1997).745Analysis (IPA) of Reston, VA, for more than 2,000 projects from746a variety of industries, show a decline in the percentage of major747projects designed by owners' inhouse staff from about 30 percent748during 19701975 to about 25 percent during 19811985, to less than74910 percent after 1991.750Many owners originally identified the project definition751activity as a core competency.3 However, IPA's data indicate that752project definition, too, is increasingly being outsourced. Data753compiled through 1997 by CII, closely correlates with TBR754data.4755Fortunately, an increasingly competitive, productive,756sophisticated, and capable facility design and construction757industry is capable and willing to take on this increased workload.758Unfortunately, this trend has not reduced owners' overall759engineering costs as a percentage of TPC.5 The engineering share of760TPC has increased over the past 20 years from 13 to 20 percent. The761interpretation of this increase is controversial: It is not clear762if the increase reflects an increased cost of outsourced763engineering or simply the cost of increased intensity of764engineering required by today's technologydriven projects and more765sophisticated design and construction practices.766Since 1993, federal regulations have been modified to allow767agencies768769770Contracting Methods771greater flexibility and choice in the contract methods used for772acquiring facilities. Downsizing and the increased outsourcing of773design and construction services have provided the impetus for774selecting methods other than the traditional designbidbuild775contract method.776Although there are many variations, current practice recognizes777four basic categories of contract types that apply to several778facility acquisition systems:779780781•782general contract,783784785•786construction management,787788789•790designbuild, and791792793•794program management.7957967973798Core competency is defined as an essential skill that should be799retained within the organization in order to perform800effectively.8014802Benchmarking and Metrics Summary for 1997, Benchmarking and803Metrics Committee (Austin, Texas: The University of Texas at804Austin, 1998).8055806TPC is defined as the sum total of all costs associated with a807project's planning, development, design, construction, outfitting,808and startup, not including land costs.809Page 12 GAO/GGD00172R Study on Facility Design Reviews810General Contract Approach811Construction Management Approach812•813•814DesignBuild Contract Approach815The general contract approach assumes that the owner contracts816individually for all engineering and construction services required817to acquire a facility. This is the traditional approach that most818largescale owners (both public and private) used to design and819construct their facilities until the relatively recent growth of820interest in outsourcing of design and construction services. It is821illustrative of the designbidbuild contract method used by federal822agencies.823Under this approach, the owner manages individual contracts with824all design, engineering, and construction service providers,825implying that the owner must also manage all interfaces between826service providers. Interface management becomes critical because827assessment of accountability for problems incurred during the828project's evolution is difficult due to the variety and separation829of individual contracts. To succeed, such a process requires a830relatively large and experienced facility design, engineering, and831management staff within the owner's organization in order to832protect the owner's interests.833Under the construction management approach, the owner contracts834with an outside firm to manage the construction of a project. The835construction manager (CM) may function either as an "agency" CM, or836as an "atrisk" CM.837Agency CM: The owner holds all individual construction838contracts, and the CM functions as the construction contract839administrator, acting on behalf of the owner and rendering an840account of activities. The CM is typically not responsible for841construction means and methods, nor does the CM guarantee842construction cost, time, or quality. Atrisk CM: The actual843construction work is performed by trade contractors under contract844to the CM, who then becomes responsible to the owner for845construction means and methods and delivery of the completed846facility within the owner's scope of work for cost, time, and847quality.848Under this approach, the owner typically retains responsibility849for managing all preconstruction A/E services, and therefore must850address all interface issues between service providers.851The designbuild contract approach represents a much larger step852toward outsourcing of traditional owner functions than occurs with853the abovedescribed CM contract. Under this approach, an owner854prepares a project scope definition and then engages a single855entity that will provide all services necessary to complete the856design and construct the facility.857Generally, the scope definition package represents a design that858is between 15 and 35 percent complete, although variations may859begin much earlier, often with a performance specification, or much860later with perhaps a 65 percent design package.861Project success under this approach is primarily dependent on862the owner's ability to produce a comprehensive, welldefined, and863unambiguous scope of work upon which all subsequent designbuild864activity will be based. Once the designbuild contract has been865awarded, changes to owner requirements will generally incur heavy866penalties to the project cost and schedule. The owner is therefore867well advised to ensure that preparation of the project scope868definition package accurately and clearly expresses expectations869for project performance, quality, cost, and schedule.870Use of the designbuild approach for project delivery is growing871dramatically in both public and private organizations; NAVFAC, GSA,872and USPS have become particularly strong proponents of this873approach, but not without controversy.874The program management contract method represents the ultimate875step in outsourcing of the owner's project management functions.876The program manager (PM) is engaged by the owner to exercise877oversight of the entire facility delivery process for a multitude878of projects. Similar to the construction management approach, the879PM can serve in either an "agency PM" or "atrisk" capacity.880Program Management Contract Approach881882883Owner as a "Smart Buyer"884American business has regained its competitive edge by885reengineering its business practices to improve their effectiveness886and, in the process, downsize their inhouse staff. However,887competitive pressures caused many organizations to approach staff888downsizing without adequate planning. Mistakes were made:889reductions were insufficient, or too extensive, or made in the890wrong area.891The loss of technical competence through downsizing was892sufficiently pervasive that FFC, in conjunction with TBR and the893NAVFAC, conducted the "Government/Industry Forum on Capital894Facilities and Core Competencies" in March 1998. A fundamental895finding of this forum was that owner facilities engineering896organizations need to identify and retain core competencies-the897essential technical and managerial skills that cannot be outsourced898without serious risk to an organization's ability to conceive and899acquire necessary facilities. The forum participants recognized the900advisability of the owner performing as a "smart buyer" of901outsourced services. A smart buyer is one who retains an inhouse902staff capable of903904905•906understanding the organization's business or mission, its907requirements, its customer needs, and who can translate those needs908and requirements into corporate direction or mission;909910911•912accurately defining the technical services to be913contracted;914915916•917evaluating the quality, performance effectiveness, and918value of technical work performed by contractors; and919920921•922managing the interface between technical service923contractors and the owner's lineofbusiness managers who will924ultimately benefit from services provided.925926927These functions are intrinsic to the entire facility acquisition928process and underscore the need for the owner's inhouse staff to be929intimately involved in these aspects of the process, particularly930the leadership role.931It should be intuitive that poor planning and design practices932result in933934935Cost Implications of Facility936Acquisition Practices increased TPC. These cost growth drivers937include938939940941•942construction change orders required to correct errors and943omissions in the design documents;944945• ownerdriven construction change orders required to946incorporate desirable features overlooked during design;947948949•950inefficient construction resulting from a failure to951incorporate constructionenhancing features during952design;953954955•956rework resulting from unclear construction957documents;958959960•961standby costs incurred while construction is either962stopped or slowed to incorporate changes;963964965•966litigation;967968969•970delayed completion of the facility (i.e., lost business971revenue, staff standby, nonproductive capital investment costs);972and973974975•976a poorly performing facility.977978979Numerous research reports have been published characterizing980cost growth resulting from poor planning and design practices. The981following are a few of the key statistics contained in documents982abstracted by FFC: 6,9837, 8, 9, 109846985Benchmarking and Metrics Summary for 1997, CII, Benchmarking and986Metrics Committee (Austin, Texas: The University of Texas at987Austin, 1998).9887989The Business Stake in Effective Project Systems, (Washington,990D.C.: TBR, 1997).991Page 15 GAO/GGD00172R Study on Facility Design Reviews992993994•995Project design costs average 13 percent of996TPC.997998999•1000Total project engineering costs average 20 percent of TPC1001(in addition to design costs discussed above, includes planning,1002development, and project management costs).100310041005•1006Project rework costs average 12.4 percent of TPC. Eighty1007percent of this rework results from errors and omissions in the1008design documents. The remaining 20 percent results from poor1009construction practices.101010111012•1013Fifty percent of construction change orders result from1014errors in the design documents directly related to improper1015interfaces between design disciplines (civil, structural,1016architectural, electrical, and mechanical). These change order1017costs contribute anywhere from 0.8 to 3.4 percent of1018TPC.101910201021•1022Comprehensive review of project document development1023during the design phase of acquisition should cost from 0.2 to 0.51024percent of TPC. Properly done (i.e., using best practices discussed1025later in this study), such activity should drive down the cost of1026construction change orders by an average of 3 percent of1027TPC.102810291030•1031To evaluate the value of thorough concept definition a1032CIIled review of 62 projects compared final TPC against the1033estimated TPC at time of project approval for construction. The 211034projects with the highest degree of definition averaged 4 percent1035cost underrun. The middle 21 projects averaged 2 percent cost1036underrun. The 21 projects with the lowest definition averaged 161037percent cost overrun.103810391040•1041Indirect costs, the business impact costs discussed1042above, are highly variable and very difficult to estimate, but are1043potentially huge. An orderofmagnitude estimate would be 815 percent1044of TPC.104510461047•1048Research conducted by Redichek Associates, an A/E firm1049specializing in outsourced design review, indicates that the single1050biggest source of construction change orders (approximately 501051percent) is errors in the design documents directly related to1052improper interfaces between design disciplines (civil, structural,1053architectural, electrical, and mechanical). Redichek's cost for1054conducting the discipline interface design review is approximately10550.1 percent of TPC, with a resultant reduction of rework cost1056ranging from 0.8 to 3.4 percent of TPC. The estimated payback ratio1057here ranges from $8 to $34 saved for every dollar invested in a1058discipline10591060106181062Costs of Quality Deviations in Design & Construction, CII,1063Publication 101 (Austin, Texas: The University of Texas at Austin,10641989).106591066William T. Nigro, and Martha W. Nigro, Redicheck1067Interdisciplinary Coordination, 3rd edition (Peachtree City, GA:1068The REDICHECK firm, 1992).1069101070Measuring the Cost of Quality in Design & Construction, CII,1071Publication 102 (Austin, Texas: The University of Texas at Austin,10721989).1073Page 16 GAO/GGD00172R Study on Facility Design Reviews107410751076Effective Design Review Processes: FFC Conclusions1077interface design review activity.1078The implication of these statistics is that opportunity exists1079to significantly reduce TPC by conducting an effective design1080review process. The potential savings range from a minimum of 31081percent to as much as 20 percent, and even higher when indirect1082savings are taken into account.1083Intuitively, good design review practices result in the1084preparation of more comprehensive and accurate construction1085documents, which in turn result in lower project construction1086costs. Areas of savings include less rework on the part of the1087construction contractor, fewer change orders for correction of1088design errors or omissions, and the cost of belatedly adding1089project upgrade features that should have been addressed in the1090original design. By reducing changes that are required during the1091construction phase, good design review practices also generate1092significant indirect cost savings by avoiding costs associated with1093loss of productivity during constructiondelayed facility startup,1094and litigation.1095During the 1980s and 1990s, a number of business practice1096studies were conducted by construction trade associations,1097professional societies, and academic groups to better understand1098which practices produced better results in terms of facility1099performance, quality, cost, and schedule. These studies concluded1100that quality design yields buildings that perform well throughout1101their service lives.11 Quality design resulted when all interested1102parties (owner, user, A/E, construction contractor, and specialty1103consultants) in the facility acquisition process worked together in1104an intense, collaborative, complex, and multiphased process1105beginning with conceptual planning and concluding after the startup1106phase.1107These business practice studies also found that decisions made1108during the conceptual planning phase will establish initial1109constraints limiting future design flexibility. These early1110decisions thus have a disproportionately greater influence on a1111facility's ultimate performance, quality, cost, and schedule than1112decisions made later in the process. The conceptual planning phase1113should therefore be the phase when the review of designs is most1114intense, with the primary focus upon ensuring the appropriateness,1115accuracy, and thoroughness of the owner's expectations regarding1116facility performance, quality, cost, and schedule. This will be1117especially true when using the designbuild and program management1118contract methods when1119111120Improving the Design Quality of Federal Buildings, NRC,1121Committee on Improving the Design Quality of Federal Buildings,1122Building Research Board (Washington, D.C.: National Academy Press,11231989).1124Page 17 GAO/GGD00172R Study on Facility Design Reviews1125the owner's involvement in design reviews declines after the1126conceptual planning phase.1127If design review activity during the conceptual planning phase1128has resulted in a clear scope of work regarding the owner's1129expectations, design reviews during the design phase are greatly1130simplified. Those parties involved should focus upon ensuring that1131the evolving facility design incorporates high standards of1132professional engineering practice, with regard to architectural,1133civil, structural, electrical, and mechanical systems and their1134interfaces. Formal reviews may be scheduled periodically during the1135design phase, at approximately the 35, 60, 90, and/or 100 percent1136design completion milestones (although these milestones may vary1137significantly depending on the individual project's size and1138complexity). Such structured formality helps ensure the widest1139possible participation of interested parties during the review,1140including specialists and consultants who bring expertise in such1141areas as value engineering, constructability, biddability,121142operability, maintainability, and environmental compliance.1143During the procurement phase, the review of designs can continue1144to contribute to overall project success by monitoring progress1145made in ordering the various items of longleadtime equipment. It is1146not unusual for suppliers to detect errors in the ordering1147specifications, or to make substitution recommendations for either1148greater economy or performance enhancement. The review team should1149evaluate the impact of these changes on facility performance,1150quality, cost, and schedule.1151It is almost inevitable during the construction phase that scope1152of work changes by the owner, errors and omissions in the plans,1153unknown or changed site conditions, and creative initiatives on the1154part of construction staff will result in recommended changes to1155the facility design. Design reviews in this phase should focus on1156assessing the impact and advisability of changes on facility1157performance, quality, cost, and schedule.1158Design reviews should continue into the startup phase. At this1159juncture, it is important to document the results achieved by1160conducting what is commonly referred to as a postoccupancy1161evaluation, whose purpose is to record lessons learned for future1162reference. Facility performance, quality, cost, and schedule1163actually achieved should be objectively measured and compared with1164the owner's original expectations. Lessons learned during1165In biddability reviews, procurement specialists look for1166conflicts, errors, omissions, and lack of clarity in the1167construction documents that could create confusion on the part of1168prospective equipment suppliers or construction contractors.1169Page 18 GAO/GGD00172R Study on Facility Design Reviews1170the five facility acquisition phases concerning design strengths1171and weaknesses should be recorded for use in improving future1172similar project activities. And perhaps most important, the1173facility users' subjective satisfaction with both the acquisition1174process as well as the completed facility should be noted.1175Based on industry research by CII, NRC, FFC, and similar1176organizations, interviews conducted for this study, and the1177author's experience, it can be concluded that an effective design1178review process will be structured to address all of the topics1179included in table I.1.118011811182Topic Key question to be addressed1183Owner satisfaction Does the constructed facility meet the1184owner's expectations as originally defined by the project scope1185definition or statement of work (i.e., performance characteristics,1186architectural statement, level of quality, cost, schedule, and any1187relevant ownerpublished standards and/or policies)?1188Sound professional practice Is the approach taken in each of the1189specialty areas (architectural, civil, mechanical, and electrical)1190commensurate with professional standards?1191Code compliance Does the design comply with all applicable1192codes, such as fire protection, life safety, and access?1193Architectural statement Is the overall presentation1194representative of established architectural standards?1195Value engineering Are there any less expensive methods or1196materials that could be used in the design without impacting1197project quality or performance (or lifecycle costs)?1198Biddability Are the construction documents sufficiently clear1199and comprehensive so construction contractors will have no1200difficulty developing an accurate bid with minimal allowance for1201contingency?1202Constructability Does the design impose any unnecessarily1203difficult or impossible demands on the construction contractor?1204Operability Does design of the facility operating systems ensure1205ease and efficiency of operation during the facility's useful1206lifetime?1207Maintainability Does the facility design allow for easy and1208costeffective maintenance and repair over the useful life of the1209facility?1210Lifecycle engineering Does the design represent the most1211effective balance of cost to construct, cost to start up, cost to1212operate and maintain, and (perhaps most important) the user's cost1213to perform the intended function for which the facility is being1214acquired over the useful life of the facility?1215Postoccupancy evaluation Based on a review of the construction,1216startup, and ongoing functioning of the facility, could any1217unexpected difficulty have been avoided by a different design1218approach?1219Source: Federal Facilities Council Technical Report #139.12201221Federal facilities comprise a1222portfolio of significant, durable assets that have been acquired to1223support specific functions and missions and the Practices in1224Federal general conduct of the government's business. It is1225estimated that the Agencies government spends about $20 billion per1226year for new facilities and major1227renovations of existing facilities. Even a relatively small1228agency such as1229IHS is a major player, with over $265 million of construction1230activity in1231planning, design, or construction as of 1999. At the other end1232of the spectrum are the truly capitalintensive agencies, such as1233the Department of the Navy with a $2.5 billion annual construction1234budget.1235As missions, priorities, and situations change, agencies may1236experience wide fluctuations in the scope and budget for their1237facility acquisition programs. For example, a recent program to1238upgrade federal courthouses around the country has added billions1239of dollars to GSA's construction activity. DOS is facing a similar1240situation. Following the 1998 bombings of embassies in Africa,1241legislation requiring rapid and extensive upgrade of embassy1242security features worldwide was enacted which could require several1243billion dollars to execute. Given the size of the government's1244expenditures on facilities, it is important that federal agencies1245have effective design review processes that result in buildings1246that perform well throughout their service lives.1247Like private sector corporations, federal agencies' facilities1248engineering staffs have been considerably downsized in the past12491015 years. A 1987 report of FFC noted that "due to budget cuts,1250agencies have had to reduce the number of project managers, design1251reviewers, inspectors, and field supervisors they employ."1252Procurement specialists trained primarily in contract negotiation1253and review rather than design and construction have been playing1254increasingly greater roles in facilities development.131255The federal downsizing trend accelerated after 1991 as a result1256of a changed global environment, a shift in focus toward smaller1257and more costeffective government, and a number of legislative1258initiatives. In the nine federal agencies that responded to the1259questionnaire associated with this FFC report, facilities1260engineering staffs have been reduced on the order of 20 to 651261percent, with the average at about 50 percent. As a consequence of1262the loss of technical staff, particularly architects and engineers,1263federal agencies are increasingly outsourcing design and1264constructionrelated functions.1265126612671268Downsizing of Federal Facilities Engineering Organizations1269DesignReviewRelated Trends in Nine Federal Agencies1270The FFC's Standing Committee on Organizational Performance and1271Metrics developed a twopart questionnaire focused on design review1272processes and distributed it to FFC sponsor agencies. Part one was1273sent to senior facilities engineering program directors at the1274headquarters level and focused on agencywide policy issues. Part1275two was sent to randomly selected project managers at the field1276activity level and focused on1277131278On the Responsibilities of Architects and Engineers and Their1279Clients in Federal Facilities Development, NRC, Committee on1280ArchitectEngineer Responsibilities, Building Research Board1281(Washington, D.C.: National Academy Press, 1994).1282Page 20 GAO/GGD00172R Study on Facility Design Reviews1283How Are Agency Facility Engineering Functions Organized to Carry1284Out Their Missions?1285What Has Been the Extent of Downsizing on Agency Facility1286Engineering Organizations?1287How Are Agency Facilities Engineering Organizations Responding1288to Mitigate the Impacts of Downsizing?1289individual project review issues. The nine federal agencies that1290answered the questionnaires were ANG, DOE, DOS, GSA, IHS, NASA,1291NIH, NAVFAC, and VA.1292The FFC report included a summary and analysis of questionnaires1293returned by each of these agencies that described the agency's1294design review practices at the time of the study. The following1295discussion compares and contrasts the responses contained in the 441296questionnaires that were returned by the 9 federal agencies listed1297above.1298There is no single organizational model for federal agency1299facilities engineering organizations. DOE's facilities are1300governmentowned but contractoroperated. Some agencies, like the VA,1301have moved to fieldbased design review and a mix of fieldbased and1302headquartersbased project management. Others, like NASA, have a1303centralized program policy and oversight office, with all program1304and project management functions conducted at the field activity1305level. The majority of the responding agencies maintain multiple1306regional project execution offices.1307Seven of the nine responding agencies' facility engineering1308organizations experienced significant downsizing between 1994 and13091999, on the order of 20 to 50 percent reduction of inhouse staff1310positions (the VA's reduction has been estimated at 65 percent). As1311of August 1999, only DOS and ANG have been able to maintain a1312relatively stable situation with regard to staff size.1313During the early stages of downsizing, the responding agencies1314simply tried to do more with less. However, this adaptation became1315untenable at a certain point. Agencies then began to reengineer1316their facility engineering processes and practices. Intensity of1317this reengineering varies among the responding agencies, reflecting1318the fact that the speed and extent of downsizing has varied greatly1319from one agency to another. Impactreducing strategies reported by1320various agencies include the following:132113221323•1324Augmenting inhouse staffing voids through personal1325service contracts. Personal service contracts allow agencies to add1326contractor staff to inhouse staff on a temporary basis to fill1327voids in specific disciplines, or to address unusual peaks in1328workload. Procurement policies vary among agencies with regard to1329allowing use of personal services contracts.133013311332•1333Outsourcing functions previously accomplished inhouse.1334Nearly all facility acquisition functions except agency policy1335development and oversight have been considered for outsourcing by1336one agency or another.133713381339•1340Reducing the intensity of oversight activities such as1341design review and construction inspection by either contracting1342such functions to third parties, or by including the functions1343within the scope of the design and/or construction primary1344contracts.134513461347•1348Eliminating some activities entirely. One NAVFAC field1349office reported that it has eliminated formal design reviews on1350many smaller projects, holding A/Es responsible for instituting a1351selfreview process. Similarly, a GSA region reported that it1352generally only requires a single formal progress review during1353design.135413551356•1357Using project delivery contracting schemes that shift1358more responsibility for design and construction oversight to the1359contractor, such as designbuild, construction management, and1360program management. Indeed, NAVFAC reports that designbuild is now1361the favored contracting strategy and the traditional designbidbuild1362strategy has become the least favored.136313641365Why and How Do Federal Risk management, compliance with user1366expectations, and reductions of Agencies Approach the Practice1367change orders were cited as the primary reasons for conducting1368design of Design Review? reviews. The least cited reason was to1369maintain inhouse core1370competencies. All nine responding agencies report participation1371in a1372design review process. Significant differences were noted,1373however, as1374follows:137513761377•1378All responding agencies reported that they participated1379in design reviews, although not at every field office (a few field1380offices of decentralized agency engineering organizations reported1381no or minimal design reviews- they rely on A/Es to selfreview their1382work). Also, the degree to which agencies and their field1383activities varied the intensity of the design review process1384between simple and complex projects varied greatly from one agency1385to another.138613871388•1389Design review functions identified as having the greatest1390valueadded were scope and budget compliance, constructability, and1391compliance with client design guides. Functions identified as1392adding the least value were the discipline reviews-architectural,1393electrical, mechanical, and structural (although the responses did1394not support the idea that these functions could be dropped from the1395review process without risk.)139613971398•1399Nearly all responding agencies reported conducting formal1400design reviews at the 30 and 90 percent project design milestones.1401Only two (NASA and GSA) reported conducting formal reviews1402routinely earlier than the 30 percent milestone.1403140414051406•1407The primary criteria used to determine the intensity of1408design review are project value, complexity, and the project1409delivery method. Conversely, these criteria had little impact on1410the decision to review with inhouse or14111412outsourced resources. That decision rested primarily on inhouse1413staff availability.141414151416•1417When elements of design review are outsourced, all1418responding agencies still use inhouse staff to review project scope1419and budget compliance. The most consistently outsourced elements1420included constructability, value engineering, and compliance with1421building codes.142214231424•1425Nearly all responding agencies exploit technology tools1426to support their design review activities, including computeraided1427or assisted design software, Internet and Intranet communication1428links, and computer software word processing and project management1429programs.143014311432•1433Fewer than half of the agencies measure performance of1434their design review processes.143514361437How Have Federal Agencies Eight of the nine responding agencies1438reported that they have changed Changed Their Approach to their1439approach to design reviews since 1994. The primary reasons cited1440for Design Review? change are staff downsizing, changes in contract1441methods, and business1442process reengineering. The most frequently reported changes1443included144414451446•1447consolidation of agency design guides and standards for1448simplification,144914501451•1452increased outsourcing of either parts or all of the1453design review activity,145414551456•1457exploitation of technology to assist the process,1458and1459146014611462•1463reduced frequency of formal design reviews.14641465Several questions related to outsourcing of design review1466functions. Opinions and experience on this issue were varied, and1467no conclusions could be reached from the data provided. The1468following were typical comments:146914701471•1472"Outsourcing results in a loss of core design capability.1473This in turn results in a lack of ability to be a Smart Buyer. At1474some point, we wouldn't even have enough expertise to hire a1475contractor to conduct design reviews."147614771478•1479"Outsourcing poses no risk, as long as the contractors1480are liable for performance."148114821483•1484"Outsourcing poses a very significant risk, particularly1485on renovation type work. And it is very difficult to have1486technically competent contractors in specialty areas."148714881489•1490"Outsourcing is our present way of doing business, and we1491have experienced little risk."149214931494Looking to the future, about onethird of the responding agencies1495reported that they are considering further outsourcing of design1496review functions.1497During the course of interviews and an extensive literature1498search, a149915001501Interesting Initiatives1502number of innovative practices were noted that may have broader1503implications. These practices are discussed below.1504Partnering and Teambuilding Although this practice is achieving1505widespread recognition, some1506Training programs have proven more effective than others. USACE1507and CII have both been recognized for their particular programs,1508and both offer formal training.1509Inhouse Training Programs Agencies have developed inhouse1510training programs specializing in program and project management1511practices for federal agencies. Among the oldest are schools run by1512USACE and NAVFAC. More recently, NASA has developed two 1week short1513courses of facility engineering management practices.1514Review Comment USACE's latest software program used for1515documenting, collecting,1516Documentation distributing, and achieving design review comments1517is called DR CHEKS. It runs on a desktop computer and uses the1518Internet for communication among design review participants.1519Perhaps most important, it has features to aid followup of actions1520taken in response to review comments, which is a particularly1521troublesome area.1522Project Management Center of GSA recently established the GSA1523Project Management Center of Expertise Expertise. The center has1524been staffed by GSA's most senior and competent project managers to1525serve two functions:152615271528•1529Actively manage all of GSA's uniquely large, complex, or1530highvisibility projects, regardless of location.153115321533•1534Provide mentoring, counseling, and training services in1535the area of project management in support of all of GSA's regional1536offices.153715381539International Standards Some large A/E firms have secured ISO15409000 certification as a quality Organization (ISO) 9000 control1541activity. Among federal agencies, several USACE's district offices1542Certification have received ISO 9000 certification for their design1543and construction1544programs. Other agencies, including NASA and NIH are working1545toward ISO 9000 certification for their facility engineering1546activities.14 It should be noted that ISO 9000 does not guarantee a1547quality product. Rather, it guarantees that the process that1548produces the product (good or bad) has been carefully structured,1549documented, and measured. Organizations have1550141551Subsequent to the issuance of the FFC report, NASA received ISO15529000 certification for its headquarters office and each of its1553centers. Also, NIH received certification for the design and1554construction branch of its Division of Engineering Services.1555Page 24 GAO/GGD00172R Study on Facility Design Reviews1556Conceptual or Advance Planning1557Design Review Lessons Learned1558A/E Historical Performance Database1559NIH Contractor Performance System1560found that the process of securing ISO 9000 registration has1561been a valuable experience in understanding just what they do and1562how they go about it.1563Most projects that fail to meet their planned objectives do so1564because of faulty or inadequate predesign development. CII has1565recently developed a comprehensive preproject planning approach1566that allows organizations to measure whether they have adequately1567addressed all predesign requirements. CII also has developed a1568training module intended to assist organizations in adopting this1569recommended approach to preproject planning.1570Problems identified in the design review process can become a1571powerful tool to improve performance. VA uses a method of1572documenting and publicizing such lessons learned in an innovative1573program called ProCATS. Its purpose is to identify recurring1574problems that result in change orders, claims, and delays and then1575to take positive steps to avoid such problems in the future. The1576system is the first of its kind in the federal government and was a15771996 winner of the Vice President's Hammer Award.1578USACE has, for many years, maintained a database containing1579historical evaluations of A/E performance on past projects. This1580database, the ACASS, can be queried by any federal agency1581interested in a particular A/E's past performance.1582NIH has developed a multiple agency, shared file system that1583allows all authorized users to have access to the completed1584contractor performance evaluations of all subscribing agencies via1585the Internet. A separate module for each subscribing agency is1586developed with a unique URL, allowing each agency control of agency1587data and access authority. Planned future enhancements include1588automated construction and A/E forms, electronic storage of1589contractors' rebuttal and comments, electronic and encrypted1590transmittal of evaluations to contractor, and ad hoc reporting.159115921593During the course of the study, a1594literature search was conducted, industry experts and practitioners1595were consulted, and federal agencies were Valueadded of Design1596surveyed. The findings of this report as they relate to the1597original questions posed about the valueadded of design review1598processes and the role of1599facilities owners are addressed in this segment.1600Design reviews are an essential component of the facility1601acquisition160216031604What is the Valueadded of1605process. An effective design review process helps to unify and1606align all Design Review Processes? interested parties to a common1607objective and integrate their knowledge,1608Page 25 GAO/GGD00172R Study on Facility Design Reviews1609experience, and skills throughout all phases of the facility1610acquisition process (conceptual planning, design, procurement,1611construction, and startup). In the end, effective review of designs1612maximizes the probability that a business requirement will be1613successfully supported by a facility that was conceived, designed,1614constructed, and placed into operation efficiently and1615effectively.1616Effective design review practices result in the preparation of1617more comprehensive and accurate design and construction documents,1618which in turn result in lower project construction costs. Areas of1619savings include less rework on the part of the construction1620contractor, fewer change orders to the owner for correction of1621design errors or omissions, and the cost of belatedly adding1622project upgrade features that should have been addressed in the1623original design. By reducing changes required during the1624construction phase, effective design review practices also generate1625significant indirect cost savings by avoiding costs associated with1626loss of productivity during constructiondelayed facility startup,1627and litigation.1628The nine federal agencies that responded to FFC's questionnaire1629indicated that they currently measure the valueadded of design1630review processes primarily from a broad context: Their insight is1631both subjective (is the user reasonably happy with the completed1632facility?) as well as objective (how close did the completed1633facility come to the original cost and schedule objectives?).1634Sufficient industry research has been conducted in recent years to1635identify metrics that can be used to measure both the efficiency1636and the effectiveness of each phase of the facility acquisition1637process and compare the results to established benchmarks. The1638extent to which individual federal agencies currently take such1639measurements and analyze results varies widely.164016411642HowDo(andHow Can) Federal Agencies Measure the Valueadded?1643What Is the Role of Inhouse Staff, and What Value Do They1644AddtoDesignReview Processes?1645Within most federal agencies, acquiring facilities is a means to1646support the agency's mission rather than the mission itself. The1647agency's inhouse facility engineering staff exist to support the1648agency's mission. First and foremost, the inhouse staff should be1649able to identify facility requirements in the context of their1650impact on the agency's mission success and, in so doing, to act as1651a smart buyer. The staff should be capable of leading a strategic1652planning process involving representatives of the agency's facility1653user community where give and take decisions are made balancing the1654facility's ultimate performance, cost, and schedule.1655During the tactical facility acquisition phase, inhouse facility1656engineering staff should be capable of providing the overall1657process leadership, ensuring that all activities proceed in the1658best interest of the owner.165916601661What Functions Are Being (and Should Be) Contracted to Outside1662Consultants?1663Toward this end, the owner's interests are best served if the1664inhouse staff can also perform in the role of a "smart buyer" of1665the necessary technical services. A smart buyer is one who retains1666the requisite technical knowledge to accurately define the1667technical services needed, recognizes value during the acquisition1668of such technical services, and can evaluate the quality of1669services ultimately provided.1670Individual and often uncontrollable circumstances have resulted1671in nearly all facility engineering functions, from conceptual1672planning to project startup, being contracted to outside1673consultants at one time or another. Today's general practice among1674federal agencies is to outsource design development and, to a1675lesser extent, certain specialized technical review functions, such1676as shop drawing reviews, value engineering, and1677constructability.1678As long as sufficient skills are retained inhouse to meet the1679smart buyer approach discussed above, there does not appear to be1680any greater risk from contracting out a broader range of design1681review functions, including such services as construction document1682discipline reviews and code compliance checks, so long as such1683functions are widely available from a competitive commercial1684marketplace. The exception occurs when complex projects include1685unique and specialized features of high mission relevance and1686limited skill availability in the commercial marketplace (examples1687would include NASA wind tunnels, VA medical research facilities,1688and highsecurity military facilities). Agencies are well advised to1689retain such unique specialized skills inhouse as core competencies,1690with design review a primary inhouse responsibility.1691Industryrelated research and the author's interviews with public1692and169316941695What Skills and Resources1696private sector practitioners suggest that agencies should retain1697the Do Federal Agencies Need capabilities inhouse to1698to Provide Effective OversightofDesignReview • define facility1699requirements in relation to the agency's mission, assess1700facilityrelated mission impacts, and conduct facilityrelated1701strategic170217031704Processes?1705planning activities;170617071708•1709lead and conduct teaming activities involving1710participants from various interested parties (owner, user, A/E,1711construction contractor, specialty consultants, etc.);171217131714•1715develop, implement, and maintain overall policy and1716direction of the agency's facility engineering function;1717and171817191720•1721perform as a smart buyer of outsourced technical1722services.172317241725The risks and liabilities will vary depending on whether an1726agency172717281729What Risks and Liabilities1730maintains the inhouse capabilities to perform the design1731reviewrelated Do Federal Agencies Face functions listed above. If1732an agency does not retain such inhouse in Outsourcing Most or All1733resources and capabilities, agencies risk the following1734consequences: of Their Design Review1735• Consultant access to agency decision makers may be limited,1736resulting in173717381739Functions?1740difficulty understanding the owner's project performance1741expectations.174217431744•1745Project schedule may be compromised at key decision1746points due to lack of owner insight.174717481749•1750A design review process with little or no owner1751participation may become ineffective without the owner being aware1752of the developing process deterioration. An owner with little or no1753participation in design reviews is less likely to become aware of1754any breakdowns in the process; the owner mayfind out toolate1755toremedy the problem or tosave the project schedule, and this may1756result in cost overruns.175717581759•1760Consultants may find it difficult to communicate with1761owner staff regarding technical issues and problem1762solving.176317641765In the case of unique or unusual facilities, consultants may1766have limited access to unique skills, potentially resulting in1767naïve and inappropriate technical solutions.176817691770How Can New and Emerging Technologies Be Integrated Into Design1771Review Processes?1772The ongoing revolution in information technology and1773communications offers unlimited opportunities to improve design1774review processes. Examples range from relatively simple practices,1775such as effective use of audio and video teleconferencing to1776improve meeting flexibility, to emerging technologies using1777holographic projection techniques to create threeand1778fourdimensional models of project designs in order to visualize the1779impact of proposed changes. The Internet and computeraided design1780and drafting can be used for fast, comprehensive, paperless1781communication between reviewers, managers, and A/Es.1782Benchmarking offers one tool to identify which technologies1783offer the most return for the investment made. Agencies can1784identify similar organizations that have successfully incorporated1785desirable technologies and adopt those practices that offer1786significant improvements in process, cost savings, time, or1787resources.1788Agencies can also consider joining any of the many trade and1789professional organizations that assist their membership in1790identifying and implementing appropriate technologybased practices.1791It is important to recognize that some of the technology practices1792will cause major changes to established routines, require new1793equipment and software, and require mastering new sets of1794skills.1795Effective design review processes require work, some of it1796obvious and17971798some of it quite subtle. The1799following list of 18 best practices relies heavily on research1800conducted by CII, TBR, NRC, FFC, and similar organizations. The1801best practices are organized into five categories related to the1802role of the owner, teamwork and collaboration, advance planning,1803process, and benchmarking.18041. Be a smart buyer. Facility acquisition processes (including1805review of180618071808Role of the Owner1809designs) work best when the owner has sufficient inhouse1810expertise to qualify as a smart buyer. A smart buyer is one who1811retains an inhouse staff that understands the organization's1812mission, its requirements, and its customer needs and who can1813translate those needs and requirements into a corporate or1814strategic direction. A smart buyer also retains an inhouse staff1815that includes technical experts who can articulate the nature of1816technical services being bought, recognize good value during the1817negotiation of such services, and evaluate the quality of the1818services as they are provided.1819182018212.1822Develop a scope of work that clearly and accurately1823defines the owner's expectations regarding facility cost, schedule,1824performance, and quality. The owner's standards, more than those of1825any other entity involved in the acquisition process, will set the1826tone for all aspects of design review activity. The owner's scope1827of work should be used as the yardstick against which to measure1828performance.1829183018313.1832Avoid the temptation to micromanage design reviews. A/Es1833are selected based on their experience and expertise; they should1834be given wide latitude to bring that expertise to1835fruition.1836183718384.1839Use teambuilding and partnering techniques to build good1840working18411842184318441845Teamwork and1846Collaboration and communicative relationships among the1847participants, as well as to align all participants toward common1848objectives and expectations.18495. Ensure that all interested parties participate in design1850reviews from the planning and design phases, so that all1851perspectives are represented as the design evolves. Broad1852participation creates early project endorsement or "buyin,"1853reducing the potential of later disagreement or need for changes.1854At a minimum, involve representatives of the owner, the user, the1855A/E, construction management staff, maintenance and operations1856staff, and special staff such as procurement, safety, and185718581859Advance Planning1860fire protection. Where possible and appropriate, include the1861construction contractor, permitting agency staff, and independent1862specialists for value engineering and independent review. Err on1863the side of excess participation-it is costeffective protection1864against subsequent unexpected and expensive fixes and1865oversights.1866186718686.1869Use the same A/E throughout the facility acquisition1870process to maximize continuity and allow participants to build and1871apply their experience baseline. Using the same A/E for conceptual1872planning, detailed design, construction support engineering1873services, and startup takes advantage of the A/E's intimate1874understanding of both the owner and his project needs, and supports1875continuity of personnel involved.1876187718787.1879Use senior, experienced personnel who understand the1880relationship of a facility to meeting the agency's overall mission1881and who can effectively evaluate the evolving design and guide the1882review process.1883188418858.1886Participants should commit for the duration of the1887activity to ensure continuity. Changing participants from any of1888the organizations involved in reviewing the design can disrupt the1889work flow and threaten the stability of good teaming1890relationships.1891189218939.1894Participate in a design awards program in order to1895recognize and motivate excellence. Nothing succeeds like success!1896Recognition of a job well done gives visibility to a successful1897process and motivates all of the participants to continually1898improve.18991900190110.1902Focus attention on the review of designs during the1903conceptual planning and design phases, where the ability to1904influence the ultimate functionality and cost of the project is the1905greatest. Effective design review processes start out being very1906intensive and proactive, with an intensity that declines through1907the procurement, construction, and startup phases of the1908acquisition process.19091910191111.1912Do not start the final stage of design-preparation of the1913construction plans and specifications-until the preliminary1914engineering has been completed. To do otherwise could significantly1915slow the overall design activity due to frequent interruption and1916rework caused by incomplete project scope definition.19171918191912.1920Tailor the design review approach to project specifics.1921Project19221923192419251926Process1927complexity, cost, mission criticality, visibility, method of1928contracting,1929Page 30 GAO/GGD00172R Study on Facility Design Reviews193019311932Benchmarking1933and schedule are just a few of the variables that can drive1934aspects of the design review approach such as frequency, intensity,1935and reliance on outsourced experts and consultants.19361937193813.1939Keep up the pace to maintain momentum and keep the1940facility acquisition process on schedule. The review of designs at1941each phase of the process should not impede progress toward a1942completed facility. A stopstart or prolonged process impacts the1943acquisition in many ways, perhaps the most critical being the1944increased potential that organizations will reassign1945participants.19461947194814.1949Pay special attention to the civil, structural,1950electrical, and mechanical interfaces. Historically, 3050 percent1951of all construction change orders result from interference fit1952problems between trades. Is the power supply appropriate to the1953specified mechanical equipment? Does the HVAC (Heating,1954Ventilating, and Air Conditioning) ducting interfere with1955structural members?19561957195815.1959Exploit technology. The technological revolution has1960provided many tools to enhance design review processes, including1961computeraided design, threedimensional modeling, data collection1962and distribution software programs, and rapid communications1963systems, including the Internet.19641965196616.1967Conduct a postoccupancy evaluation to develop a1968lessonslearned document for future reference. After facility1969startup, the design review team should document objective results1970(how did final cost and schedule compare to planned?) as well as1971subjective results (is the user pleased with facility1972performance?). The postoccupancy evaluation should also relate1973approaches taken during the various phases of the facility1974acquisition process with the final results.19751976197717.1978Measure results achieved by design review processes in1979order to assess their level of performance. A process cannot be1980managed if it is not measured. Successful benchmarking requires an1981organization to identify relevant performance characteristics,1982measure them, and compare results against either established1983industrial norms or against similar measured characteristics of1984other organizations recognized for their excellence.19851986198718.1988Document both unusually good and bad performance for1989future reference. Even better, find a way to share such information1990with other organizations and federal agencies.199119921993Enclosure II19941995199619971998Comments from the Director, Federal Facilities Council1999See footnote 14 on p. 24.20002001Enclosure III200220032004Comments from Mr. Ralph Spillinger, Primary Author of the FFC2005Study2006Now on p. 4.2007Now on p. 16. Now on p. 25. Now on p. 25. Now on p. 26. Now on2008p. 28 Now on p. 29 Now on p. 30. 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